• Title/Summary/Keyword: Cryogenic material

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Transient thermal stress of CFRP propellant tank depending on charging speed of cryogenic fluid

  • Jeon, Seungmin;Kim, Dongmin;Kim, Jungmyung;Choi, Sooyoung;Kim, Seokho
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.4
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    • pp.51-56
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    • 2020
  • In order to increase thrust of the space launch vehicle, liquid oxygen as an oxidizer and kerosene or liquid hydrogen as a fuel are generally used. The oxidizer tank and fuel tanks are manufactured by composite materials such as CFRP (Carbon Fiber Reinforced Plastic) to increase pay load. The thermal stress of the cryogenic propellant tank should be considered because it has large temperature gradient. In this study, to confirm the design integrity of the oxidizer tank of liquid oxygen, a numerical analysis was conducted on the thermal stress and temperature distribution of the tank for various charging speed of the cryogenic fluid from 100 ~ 900 LPM taking into account the evaporation rate of the liquid nitrogen by convective heat transfer outside the tank and boiling heat transfer inside the tank. The thermal stress was also calculated coupled with the temperature distribution of the CFRP tank. Based on the analysis results, the charging speed of the LN2 can majorly affects the charging time and the resultant thermal stress.

Development of a PLD heater for continuous deposition and growth of superconducting layer

  • Jeongtae Kim;Insung Park;Gwantae Kim;Taekyu Kim;Hongsoo Ha
    • Progress in Superconductivity and Cryogenics
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    • v.25 no.2
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    • pp.14-18
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    • 2023
  • Superconducting layers deposited on the metal substrate using the pulsed laser deposition process (PLD) play a crucial role in exploring new applications of superconducting wires and enhancing the performance of superconducting devices. In order to improve the superconducting property and increase the throughput of superconducting wire fabricated by pulsed laser deposition, high temperature heating device is needed that provides high temperature stability and strong durability in high oxygen partial pressure environments while minimizing performance degradation caused by surface contamination. In this study, new heating device have been developed for PLD process that deposit and growth the superconducting material continuously on substrate using reel-to-reel transportation apparatus. New heating device is designed and fabricated using iron-chromium-aluminum wire and alumina tube as a heating element and sheath materials, respectively. Heating temperature of the heater was reached over 850 ℃ under 700 mTorr of oxygen partial pressure and is kept for 5 hours. The experimental results confirm the effectiveness of the developed heating device system in maintaining a stable and consistent temperature in PLD. These research findings make significant contributions to the exploration of new applications for superconducting materials and the enhancement of superconducting device performance.

Cryogenic Mechanical Characteristics of Laminated Plywood for LNG Carrier Insulation System (LNG운반선 방열시스템에 적용되는 적층형 플라이우드의 극저온 기계적 특성 분석)

  • Kim, Jeong-Hyeon;Park, Doo-Hwan;Choi, Sung-Woong;Lee, Jae-Myung
    • Journal of Ocean Engineering and Technology
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    • v.31 no.3
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    • pp.241-247
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    • 2017
  • Plywood, which is created by bonding an odd number of thin veneers perpendicular to the grain orientation of an adjacent layer, was developed to supplement the weak points such as contraction and expansion of conventional wood materials. With structural merits such as strength, durability, and good absorption against impact loads, plywood has been adopted as a structural material in the insulation system of a membrane type liquefied natural gas (LNG) carrier. In the present study, as an attempt to resolve recent failure problems with plywood in an LNG insulation system, conventional PF (phenolic-formaldehyde) resin plywood and its alternative MUF (melamine-urea-formaldehyde) resin bonded plywood were investigated by performing material bending tests at ambient ($20^{\circ}C$) and cryogenic ($-163^{\circ}C$) temperatures to understand the resin and grain effects on the mechanical behavior of the plywood. In addition, the failure characteristics of the plywood were investigated with regard to the grain orientation and testing temperature.

A Study on Temperature Rising near Fatigue Crack Tip at Cryogenic Temperature (극저온 환경에서의 피로균열 선단의 온도상승에 관한 연구)

  • ;Maekawa, I.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.79-86
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    • 1995
  • The structural materials for cryogenic technology have been recently developed to support the many modern large-scale application from superconducting magnets for nuclear fusion reactor, magnetic levitation railway to LNG tankers. However it is pointed out that quenching phenomenon is one of the serious problems for the integrity of these applications, which is mainly attributed to the rapid temperature rising in the material due to some extrinsic factors of structures. From the viewpoint of fracture mechanics, it is therefore very important to clarify the mechanism of temperature rising of structural material due to cyclic loading at cryogenic temperature. From this purpose, fatigue test was carried out for high manganese steel at liquid helium temperature(4.2K) using triangular stress waveform to identify both the mechanism of temperature rising near crack tip and the effect of loading stress waveform on temperature rising near crack tip and the effect of loading stress waveforms on temperature rising. As the results, two types of temperature rising, that is, regular and burst types were observed. And a periodical temperature rising corresponding to the stress waveforms was also found. The peaks of the temperature rising were recorded near both the maximum and the minimum values of the applied stress. The sudden temperature rises, which indicated the higher values than those of periodical temperature rises under the repetition of stress, were observed at the final region of crack growth. It was shown that the peak values of the temperature rising increased with stress intensity factor range.

Case studies for productivity enhancement on cold forging (냉간단조 생산성 향상 사례)

  • Choi, S.T.;Lee, I.H.;Kwon, Y.C.;Lee, J.H.;Lee, C.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.42-47
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    • 2007
  • The characteristics of the tool system give many effects into the costs and qualities for the finished components. Therefore, a tool life is one of the important issues on cold forging industry. However, since variables related with tool life are many complicated, the studies for solution should be investigated by the systematic research approach. The shape and process changes of die, the hardness changes of material and the tolerance of dies to decrease the die stress are analyzed by the FEM software. The heat-treatment of tool material is investigated to improve the tool life. Deep cryogenic treatment of tool steel is very efficient to improve the wear resistance due to the fine carbide. And, it is investigated that the shape and dimension of tool give effect into both tool life and quality of forged product..

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The Effect of Milling Time and Speed on the Particle Size of Ibuprofen in the Cryogenic Ball Milling Process (극저온 볼 밀링 공정시 밀링시간 및 속도가 Ibuprofen분말의 입자 크기에 미치는 영향)

  • Cho Hyun Kab;Paik Young Nam;Rhee Kyong Yop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.7 s.238
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    • pp.1022-1027
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    • 2005
  • In this study, ball milling process was applied to reduce the particle size of bio-material down to submicron size. The material used was Ibuprofen. The ball milling was performed at low temperature of about $-180^{\circ}C$. The effect of processing conditions (milling time, milling speed) on the particle size was determined. The results showed that the degree of crystallite of Ibuprofen was slightly reduced by the ball milling process. The results also showed that the size of Ibuprofen was significantly reduced by the ball milling process. The effect of milling time was significant within the milling time of six hours while it was small thereafter.

The Characteristics of Electrical Breakdown and Tensile Stress of Dielectric Paper for Insulation of HTS Cable (고온 초전도 케이블 절연을 위한 절연지의 인장응력 및 절연파괴 특성)

  • Kim, Young-Seok;Kwak, Dong-Soon;Kim, Hae-Jong;Kim, Sang-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05a
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    • pp.61-64
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    • 2003
  • The degradation of the dielectric properties of insulating papers that were used under loaded conditions at cryogenic temperature was paid attention. Electrical and tensile stress properties of dielectric paper at cryogenic temperature have been investigated to optimum insulating design of high-Tc superconducting(HTS) cable. Tensile strength of PPLP in liquid nitrogen was high more than that of air, but tensile strain could know that decrease sharply. According as tensile strength increases, the breakdown stress of PPLP in liquid nitrogen was decreased.

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Dynamic Electrical Breakdown Characteristics of Cryogenic Liquid (극저온 액체의 동적 절연파괴 특성)

  • 김상현;김현희;김영석;정종만;정순용
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.11 no.4
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    • pp.321-326
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    • 1998
  • Electrical breakdown characteristics of liquid nitrogen($LN_2$) taking into consideration for application of high $T_c$ superconductor is very important. Also $LN_2$ will be used as both coolant and insulator in superconducting generator. In this paper, we investigated ac breakdown characteristics of cryogenic nitrogen gas above a $LN_2$ for rod-to plane electrode configuration. As result the breakdown mechanism of $LN_2$is dependence on bubble effect. And breakdown voltage is a ratio on bubble s size but electrodes arrangement is to make no difference. The breakdown voltage decreases slightly with increasing flow velocity, it again decreases abruptly with increasing flow velocity. These results were interpreted as the within pressure of rod electrode and Maxwell force.

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Characteristics of Surface Flashover on Partially Immersed of Spacer in Liquid Nitrogen (액체질소 중에서 spacer의 부분적 침적에 대한 연면 방전특성)

  • 김영석;이병성;백승명;정종만;정순용;김상현
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.2
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    • pp.177-182
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    • 2000
  • Composite insulation system of liquid nitrogen and solid spacer is widely applied in high temperature superconduction power machine. This study has three step procedure. As follow, first step is composition of parallel deposited electrode and vertically deposited electrode along the direction of immersion in liquid nitrogen(LN2). Second step is investigation into surface flashover voltage of solid spacer under partially immersed in LN2, and last step is comparison the result of this research with that of fully immersed in LN2 and at cryogenic temperature gaseous nitrogen(GN2). This result presented that surface flashover voltage along solid spacer half immersed in LN2 was almost the same as that of fully immersed spacer when the thickness of spacer(t) was t<10mm. In the case of t> 10mm, however, spacer flashover voltage was equal to that obtained in GN2 at cryogenic temperature. And the immersed direction functions as role of deciding the difference of surface flashover voltage.

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Process variables and die life for cold forging (냉간단조용 금형 수명에 미치는 공정 변수의 영향)

  • Lee Y. S.;Choi S. T.;Kwon Y. N.;Rhyim Y. M.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.215-218
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    • 2005
  • For the production of cold forged parts with near-net-shape attributes, the quality of the tool system is responsible for an essential portion of costs fer the finished components. Therefore, a tool lift is one of the important issues on cold forging industry. There are many complicated variables related with tool life, such as material, heat-treatment, coating, lubricant, process design. In this study, heat-treatment of tool material and lubricant are investigated to improve the tool life. Deep cryogenic treatment of tool steel is very efficient to improve the wear resistance due to the fine carbide. And, friction factor of lubricants for cold forging are measured by the ring compression test. Zinc-Phosphate and $MoS_2$ lubricant is effective to sustain the friction factor under 0.1.

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