• 제목/요약/키워드: Crushing process

검색결과 170건 처리시간 0.022초

대형 단조품 코깅 공정의 기공 압착 인자에 대한 연구 (A Study on the Parameters Contributing to the Void Crushing in the Cogging Process of Large Forged Products)

  • 송민철;권일근;박연구
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.127-130
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    • 2007
  • Effect of the forging process parameters on the void crushing is the cogging process has been studied in order to find the most effective factor. The Process parameters used for this study are die width ratio, reduction ratio and pre-cooling time before cogging process. Void crushing analysis about the selected process parameters was carried out using FE analysis. The results of FE analysis were evaluated by Taguchi method. It was found that the efficiency of void crushing increases with an increase in the values of all selected process parameters and the principal factor controlling the void crushing was identified as the reduction ratio.

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대형 단조품 코깅 공정의 기공 압착 인자에 대한 연구 (A Study on the Parameters Determining the Void Crushing Ratio in the Cogging Process of Large Forged Products)

  • 송민철;권일근;박연구
    • 소성∙가공
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    • 제16권7호
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    • pp.502-508
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    • 2007
  • Effect of the process parameters of the cogging process on the void crushing has been studied in order to identify the most effective factor. The process parameters considered in this study are die width ratio, reduction ratio and pre-cooling time before cogging process. Void crushing analysis with the selected process parameters was carried out using FE analysis. The results of FE analysis were evaluated by Taguchi method. It was found that the efficiency of void crushing increases with an increase in the values of all selected process parameters and the principal factor controlling the void crushing was identified as the reduction ratio.

Numerical study on bearing behavior of pile considering sand particle crushing

  • Wu, Yang;Yamamoto, Haruyuki;Yao, Yangping
    • Geomechanics and Engineering
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    • 제5권3호
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    • pp.241-261
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    • 2013
  • The bearing mechanism of pile during installation and loading process which controls the deformation and distribution of strain and stress in the soil surrounding pile tip is complex and full of much uncertainty. It is pointed out that particle crushing occurs in significant stress concentrated region such as the area surrounding pile tip. The solution to this problem requires the understanding and modeling of the mechanical behavior of granular soil under high pressures. This study aims to investigate the sand behavior around pile tip considering the characteristics of sand crushing. The numerical analysis of model pile loading test under different surcharge pressure with constitutive model for sand crushing is presented. This constitutive model is capable of predicting the dilatancy of soil from negative to positive under low confining pressure and only negative dilatancy under high confining pressure. The predicted relationships between the normalized bearing stress and normalized displacement are agreeable with the experimental results during the entire loading process. It is estimated from numerical results that the vertical stress beneath pile tip is up to 20 MPa which is large enough to cause sand to be crushed. The predicted distribution area of volumetric strain represents that the distributed area shaped wedge for volumetric contraction is beneath pile tip and distributed area for volumetric expansion is near the pile shaft. It is demonstrated that the finite element formulation incorporating a constitutive model for sand with crushing is capable of producing reasonable results for the pile loading problem.

대형인곳의 업셋-블룸단조에서의 기공 압착 거동 예측 (Prediction of Void Crushing Behavior in Upset & Bloom Forging of Large Ingot)

  • 권일근;김경훈;윤영철;송민철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.325-328
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    • 2004
  • This paper deals with void crushing behavior by ingot forging process which consists of sequential operations of upset forging and bloom forging. The predicted results of void crushing behavior by the simplified global-local method using F.E. analysis showed that the inherent void at the top region of the ingots remains incompletely crushed even after several forging operations. From the results of the hot upset forging test using the billets with drilled voids, it was found that the bonding efficiency of the void after forging process increases with an increase in deformation, and a decrease of initial diameter of voids.

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박판 4각튜브의 반실험적 압괴메카니즘 해석 (Semi Empirical Analysis on the Crushing Mechanism of Thin-Walled Rectangular Tubes)

  • 김천욱;한병기;임채홍
    • 대한기계학회논문집A
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    • 제21권1호
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    • pp.12-21
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    • 1997
  • A model for analysis of the crushing mechanism of thin-walled rectangular tube is presented. The crushing modes of rectangular tubes may be characterized as either compact or noncompact and the model presented only considers compact modes. The unloading process in the crushing are categorized into three different stages where the distinction is based on the ratio of outward to inward fold length. Using the kinematic relations and the energy conservation principle, the instantaneous crush load is derived. An approximate equation that considers the rolling behavior is also given so that the crush load history may be established. The equation is experimentally proved.

육골 폐기물 재활용을 위한 파쇄 및 포장 시스템의 개발 (Development of Crushing and Packing Systems for Recycling in Wasted Meat & Bone)

  • 백일현
    • 한국기계기술학회지
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    • 제20권6호
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    • pp.936-940
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    • 2018
  • Wasted meat & bone has generated as byproducts in the slaughtering process of livestock and also faced with demands for its recycling and environmental protection. Many studies have been conducted to recycle byproducts and carried out mainly on the crushing of bones and the vacuum packing technology of products. In this study, the crushing unit, transporting unit, separated unit and packing unit have designed for development of the crushing and packing systems. Also, to confirm the performance of this system, the experimental verification were carried out the working noise and packing weight.

파쇄 기구에 따른 알루미늄 캔 재자원화 공정 중 발생한 블랙 드로스 내 알루미늄 회수에 관한 연구 (Study on the Recovery of Metallic Aluminum in Black Dross generated from the Used Beverage Cans (UBC) Recycling Process with Crushing Mechanism)

  • 한철웅;손성호;안병두;김대근;이만승;김용환
    • 자원리싸이클링
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    • 제26권4호
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    • pp.71-78
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    • 2017
  • 본 연구는 UBC 재활용 용해공정 중 발생한 블랙 드로스 내 금속 알루미늄을 회수하기 위해 압축 및 충격 파쇄 공정에 따른 알루미늄 회수율에 대하여 조사하였다. 초기 알루미늄 블랙 드로스는 대부분 구형의 형상으로 약 10~40 mm 크기였다. 또한 블랙 드로스의 주요 구성 성분은 할라이트(NaCl), 실바이트(KCl), 스피넬($MgAl_2O_4$) 및 알루미나($Al_2O_3$)로 나타났다. 알루미늄 금속의 회수율 시험은 서로 다른 파쇄 기구를 갖는 죠 크러셔와 햄머밀 공정으로 진행하였다. 파쇄 기구에 따른 알루미늄 금속 회수 실험결과, 죠 크러셔 공정은 금속과 비금속 혼합물을 분리할 수 있었으나 햄머밀 공정은 금속과 비금속의 분리가 어려운 것으로 관찰되었으며 알루미늄 블랙드로스 내 금속 알루미늄을 회수하기 위한 파쇄 공정은 죠 크러셔 공정이 더 효과적인 것으로 보여진다.

폐콘크리트 순환골재의 단입자 파쇄 특성 (Crushing Characteristics of Single Particle of Recycled Aggregate from Waste Concrete)

  • 박성식;김상중;문홍득
    • 한국지반공학회논문집
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    • 제32권12호
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    • pp.23-32
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    • 2016
  • 본 연구에서는 각종 구조물 철거 시 발생하는 폐콘크리트를 파쇄 처리하여 발생한 순환골재를 각종 토공 및 보조기 층용에 재활용 시 발생할 수 있는 하중-변위 및 파쇄 특성을 분석하기 위해 단입자 파쇄실험을 실시하였다. 수화물과 골재로 구성된 75mm 이하의 순환골재를 40mm 크기(75-40mm 사이)와 20mm 크기(40-20mm 사이)의 골재로 나누어 실험하였다. 순환골재에 하중이 증가할 경우 단입자의 파쇄 거동은 불규칙한 표면이 가압판에 밀착되면서 초기에 표면이 파쇄되는 '표면파쇄(Surface crushing)', 표면파쇄 이후 골재와 수화물이 분리되는 소규모 부분적 파쇄와 균열이 반복적으로 발생하는 '수화물파쇄(Hydrate crushing)', 수화물파쇄가 단계적으로 반복되다가 최대하중에서 골재가 파쇄되면서 하중이 급격히 감소되는 취성파괴인 '골재파쇄(Aggregate crushing)'의 순서로 파쇄 사이클(crushing cycle)이 진행되었다. 한편, 하중이 지속적으로 증가함에 따라 이러한 파쇄 사이클은 수 차례 반복되는 경향을 보였다. 순환골재의 형상은 둥글거나 사각형에 가깝거나, 삼각형 또는 길쭉한 형태로 표면상태나 형상에 따라 파쇄 형상이 다르게 나타났다. 골재파쇄(최대 파쇄)에서 취성파괴로 하중이 감소되는 비율인 파쇄하중 감소율은 50% 이상인 경우는 63% 정도이며, 90% 이상인 경우도 15% 정도로 나타났다. 40mm 단입자는 최대하중 3.05~4.38kN 정도에서 대부분 파쇄되어 작은 입자로 분리되며, 세립화된 단입자 개수를 기준으로 20mm 이하의 분포비율은 약 70% 정도였다.

에너지 흡수용 알루미늄 허니컴 재료의 압축거동 분석 및 설계 (An Analysis of Axial Crushing Behavior of Energy Absorbing Aluminum Honeycomb and Design of Cell Configuration)

  • 김중재;김상범;김헌영
    • 한국자동차공학회논문집
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    • 제9권5호
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    • pp.195-205
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    • 2001
  • The mechanical properties of aluminum honeycomb on the direction of axial crushing under quasistatic loading test was investigated. The crushing process was simulated numerically by full-scale finite element models. Simulations reproduce the experimental results both qualitatively as well as quantitatively. From the investigation, we suggested the constitutive model of energy absorbing honeycomb structure for large scale impact analysis. Real impact test of the WB(Moving Deformable Barrier) was carried and compared with finite element simulation. Constitutive model used in the numerical simulation had a good correlation with experiment. By suggesting the optimizing method fur honeycomb cell configuration design, relationship between cell configuration and crush strength is studied.

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The Characteristics of pulverized Powder by Automatic Tablet Crusher

  • Doh, Seong-Tak;Kim, Sung-Hwan;Lee, Do-Young;Kwon, Oh-Ju
    • 대한의생명과학회지
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    • 제8권2호
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    • pp.101-106
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    • 2002
  • The purpose of this study was to test the capacity of automatic tablet crusher. The Automatic tablet crusher not only saved crushing time, but also removed floating fine powders that was occurred during crushing and caused allergy. The characteristics of powder produced by this crusher were as follows: First, to meet the condition as powder after pulverizing 5∼10 g tablet it took 6 to 12 seconds crushing time. But six seconds would do to get powder f3r oral administration. Second, when the quantity of medicine was measured by HPLC, powder from automatic crusher showed higher than that from pestle. HPLC chromatogram indicated that there was no change of medicine in the process of pulverization.

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