• Title/Summary/Keyword: Crushing process

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A Study on the Parameters Contributing to the Void Crushing in the Cogging Process of Large Forged Products (대형 단조품 코깅 공정의 기공 압착 인자에 대한 연구)

  • Song, M.C.;Kwon, I.K.;Park, Y.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.127-130
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    • 2007
  • Effect of the forging process parameters on the void crushing is the cogging process has been studied in order to find the most effective factor. The Process parameters used for this study are die width ratio, reduction ratio and pre-cooling time before cogging process. Void crushing analysis about the selected process parameters was carried out using FE analysis. The results of FE analysis were evaluated by Taguchi method. It was found that the efficiency of void crushing increases with an increase in the values of all selected process parameters and the principal factor controlling the void crushing was identified as the reduction ratio.

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A Study on the Parameters Determining the Void Crushing Ratio in the Cogging Process of Large Forged Products (대형 단조품 코깅 공정의 기공 압착 인자에 대한 연구)

  • Song, M.C.;Kwon, I.K.;Park, Y.G.
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.502-508
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    • 2007
  • Effect of the process parameters of the cogging process on the void crushing has been studied in order to identify the most effective factor. The process parameters considered in this study are die width ratio, reduction ratio and pre-cooling time before cogging process. Void crushing analysis with the selected process parameters was carried out using FE analysis. The results of FE analysis were evaluated by Taguchi method. It was found that the efficiency of void crushing increases with an increase in the values of all selected process parameters and the principal factor controlling the void crushing was identified as the reduction ratio.

Numerical study on bearing behavior of pile considering sand particle crushing

  • Wu, Yang;Yamamoto, Haruyuki;Yao, Yangping
    • Geomechanics and Engineering
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    • v.5 no.3
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    • pp.241-261
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    • 2013
  • The bearing mechanism of pile during installation and loading process which controls the deformation and distribution of strain and stress in the soil surrounding pile tip is complex and full of much uncertainty. It is pointed out that particle crushing occurs in significant stress concentrated region such as the area surrounding pile tip. The solution to this problem requires the understanding and modeling of the mechanical behavior of granular soil under high pressures. This study aims to investigate the sand behavior around pile tip considering the characteristics of sand crushing. The numerical analysis of model pile loading test under different surcharge pressure with constitutive model for sand crushing is presented. This constitutive model is capable of predicting the dilatancy of soil from negative to positive under low confining pressure and only negative dilatancy under high confining pressure. The predicted relationships between the normalized bearing stress and normalized displacement are agreeable with the experimental results during the entire loading process. It is estimated from numerical results that the vertical stress beneath pile tip is up to 20 MPa which is large enough to cause sand to be crushed. The predicted distribution area of volumetric strain represents that the distributed area shaped wedge for volumetric contraction is beneath pile tip and distributed area for volumetric expansion is near the pile shaft. It is demonstrated that the finite element formulation incorporating a constitutive model for sand with crushing is capable of producing reasonable results for the pile loading problem.

Prediction of Void Crushing Behavior in Upset & Bloom Forging of Large Ingot (대형인곳의 업셋-블룸단조에서의 기공 압착 거동 예측)

  • Kwon I.K.;Kim K.H.;Youn Y.C.;Song M.C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.325-328
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    • 2004
  • This paper deals with void crushing behavior by ingot forging process which consists of sequential operations of upset forging and bloom forging. The predicted results of void crushing behavior by the simplified global-local method using F.E. analysis showed that the inherent void at the top region of the ingots remains incompletely crushed even after several forging operations. From the results of the hot upset forging test using the billets with drilled voids, it was found that the bonding efficiency of the void after forging process increases with an increase in deformation, and a decrease of initial diameter of voids.

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Semi Empirical Analysis on the Crushing Mechanism of Thin-Walled Rectangular Tubes (박판 4각튜브의 반실험적 압괴메카니즘 해석)

  • Kim, Cheon-Uk;Han, Byeong-Gi;Im, Chae-Hong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.1
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    • pp.12-21
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    • 1997
  • A model for analysis of the crushing mechanism of thin-walled rectangular tube is presented. The crushing modes of rectangular tubes may be characterized as either compact or noncompact and the model presented only considers compact modes. The unloading process in the crushing are categorized into three different stages where the distinction is based on the ratio of outward to inward fold length. Using the kinematic relations and the energy conservation principle, the instantaneous crush load is derived. An approximate equation that considers the rolling behavior is also given so that the crush load history may be established. The equation is experimentally proved.

Development of Crushing and Packing Systems for Recycling in Wasted Meat & Bone (육골 폐기물 재활용을 위한 파쇄 및 포장 시스템의 개발)

  • BAEK, I.H.
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.936-940
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    • 2018
  • Wasted meat & bone has generated as byproducts in the slaughtering process of livestock and also faced with demands for its recycling and environmental protection. Many studies have been conducted to recycle byproducts and carried out mainly on the crushing of bones and the vacuum packing technology of products. In this study, the crushing unit, transporting unit, separated unit and packing unit have designed for development of the crushing and packing systems. Also, to confirm the performance of this system, the experimental verification were carried out the working noise and packing weight.

Study on the Recovery of Metallic Aluminum in Black Dross generated from the Used Beverage Cans (UBC) Recycling Process with Crushing Mechanism (파쇄 기구에 따른 알루미늄 캔 재자원화 공정 중 발생한 블랙 드로스 내 알루미늄 회수에 관한 연구)

  • Han, Chulwoong;Son, Seong Ho;Ahn, Byung-Doo;Kim, Dae-Guen;Lee, Man Seung;Kim, Yong Hwan
    • Resources Recycling
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    • v.26 no.4
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    • pp.71-78
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    • 2017
  • This study investigated the recovery of metallic aluminium in the black dross generated from used beverage can recycling process with crushing mechanism such as compression and impact. The as-received Al black dross had a spherical shape, and its size was about 10~40 mm. Also, The X-ray diffraction pattern showed that the main contents of black dross are composed of halite (NaCl), sylvite (KCl), spinel ($MgAl_2O_4$) and corundum ($Al_2O_3$). A metallic aluminium recovery test was performed using jaw crusher and hammer mill having different crushing mechanism. It was analysed that Jaw crushing process can separate into metallic aluminium and non metallic constituents. However, hammer milling process shows significant difference on the separation results. It was found that jaw crushing process was effective for recovery of metallic aluminium in the black dross than that of hammer milling process.

Crushing Characteristics of Single Particle of Recycled Aggregate from Waste Concrete (폐콘크리트 순환골재의 단입자 파쇄 특성)

  • Park, Sung-Sik;Kim, Sang-Jung;Moon, Hong-Duk
    • Journal of the Korean Geotechnical Society
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    • v.32 no.12
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    • pp.23-32
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    • 2016
  • A single particle crushing test was carried out for recycled aggregates from waste concrete while demolishing various structures. When the recycled aggregates were used for backfill or road subbase materials, load-displacement and crushing characteristics were analyzed. The recycled aggregates with hydrates and aggregates were sorted into 40 mm size (75-40 mm) and 20 mm size (40-20 mm). At initial loading, their irregular surface was closed to and then crushed by loading plate. Such first crushing stage was called 'Surface crushing'. Further loading, some hydrate was crushed and detached from aggregate, and such process repeated several times. This state is called 'hydrate crushing'. The final state is called 'aggregate crushing' in which aggregate crushed and following load suddenly dropped down. As the load increased, such crushing cycle is repeated several times. The shapes of aggregates are round or square, and triangle or long shaped. Depending on their shapes and surface conditions, they crushed in different ways. The 63% of aggregates showed more than 50% load reduction due to aggregate crushing. The 90% load reduction occurred at 15% of aggregates. The 40 mm aggregate crushed at maximum load between 3.05-4.38 kN and 70% of crushed aggregates were less than 20 mm.

An Analysis of Axial Crushing Behavior of Energy Absorbing Aluminum Honeycomb and Design of Cell Configuration (에너지 흡수용 알루미늄 허니컴 재료의 압축거동 분석 및 설계)

  • 김중재;김상범;김헌영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.195-205
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    • 2001
  • The mechanical properties of aluminum honeycomb on the direction of axial crushing under quasistatic loading test was investigated. The crushing process was simulated numerically by full-scale finite element models. Simulations reproduce the experimental results both qualitatively as well as quantitatively. From the investigation, we suggested the constitutive model of energy absorbing honeycomb structure for large scale impact analysis. Real impact test of the WB(Moving Deformable Barrier) was carried and compared with finite element simulation. Constitutive model used in the numerical simulation had a good correlation with experiment. By suggesting the optimizing method fur honeycomb cell configuration design, relationship between cell configuration and crush strength is studied.

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The Characteristics of pulverized Powder by Automatic Tablet Crusher

  • Doh, Seong-Tak;Kim, Sung-Hwan;Lee, Do-Young;Kwon, Oh-Ju
    • Biomedical Science Letters
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    • v.8 no.2
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    • pp.101-106
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    • 2002
  • The purpose of this study was to test the capacity of automatic tablet crusher. The Automatic tablet crusher not only saved crushing time, but also removed floating fine powders that was occurred during crushing and caused allergy. The characteristics of powder produced by this crusher were as follows: First, to meet the condition as powder after pulverizing 5∼10 g tablet it took 6 to 12 seconds crushing time. But six seconds would do to get powder f3r oral administration. Second, when the quantity of medicine was measured by HPLC, powder from automatic crusher showed higher than that from pestle. HPLC chromatogram indicated that there was no change of medicine in the process of pulverization.

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