• 제목/요약/키워드: Cross groove joint

검색결과 10건 처리시간 0.027초

프로펠러샤프트용 Cross Groove형 등속조인트 케이지 강도해석 (Strength Analysis of Cross Groove Type Constant Velocity Joint Cage for Propeller Shaft)

  • 오병기
    • 한국자동차공학회논문집
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    • 제16권2호
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    • pp.74-79
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    • 2008
  • The fracture strength of cross groove type constant velocity joint is largely determined by the fracture strength of the cage having window-like pockets for retaining the torque transmitting balls. A stress distribution acting on the cage is influenced by rigidities of the rim portion and of the column members, therefore requires a calculation such as FEA. To analyze fracture strength of cage, a 3-D elasto-plastic finite element analysis and a submodeling technique are used to achieve both computational efficiency and accuracy. The results are in reasonably good agreement with experiment.

완화 홈이 가공된 액슬구동축의 응력집중 및 피로수명 평가 (Investigation of Stress Concentration and Fatigue Life of Axle Drive Shaft with Relief Groove)

  • 신재명;한승호;한동섭
    • 한국기계가공학회지
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    • 제11권1호
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    • pp.88-94
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    • 2012
  • An axle drive shaft with double joint shaft, cross kit and yoke has an important role by transferring power and changing steering angle between axle and wheel in power train system. It has been used widely in the heavy machinery requiring a high reliability in the power train system. At fatigue failures of the axle drive shaft with the long span, a relatively high stress concentration at a snap ring groove on the drive shaft brings to significant fatigue damages under repeated loading condition. As Peterson's suggestions on this study, a relief groove in the vicinity of the snap ring groove is applied by decreasing the stress concentration and improving the fatigue life of axle drive shaft. By using FEM analysis, the decreasing effect of the stress concentration and extended fatigue life are due to the change of design parameters related with size and location of the relief groove. The relief groove with the design parameters such as d/b=2.0 and r/h=1.2 enables to decrease the stress concentration of 22.3% and increase the fatigue life more than 3 times by comparing with no relief groove application.

Narrow Gap 맞대기 TIG 용접에서 생산성 향상을 위한 연구 (A Study on Productivity Improvement in Narrow Gap TIG Welding)

  • 전재호;김성률;조상명
    • Journal of Welding and Joining
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    • 제34권1호
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    • pp.68-74
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    • 2016
  • Adoption of narrow gap welding shall be increased for the butt joint of thick plate, because the deformation and welding cost is reduced by decrease of cross-sectional area. However, sometimes narrow gap causes defects such as lack of fusion since it has small groove angle and narrow groove width. Therefore, GMAW, GTAW and SAW process shall be adopted to narrow gap welding with small bead hight and low deposition rate. In this study, Super-TIG welding using C-type strip was applied to semi-narrow gap butt joint in order to increase the welding productivity. High deposition rate 10kg/hr was obtained by high current 600A without undercut, humping bead and other welding defects. Measuring the mean and standard deviation of the melting depth to evaluate the developed processes, the fusion line type was determined by measuring the difference between maximum and minium melting depth. Furthermore, a model on arch fusion line and linear fusion line was suggested in order to prevent LF on groove wall in narrow gap butt welding.

용접로봇용 아크센서 및 인터페이스 시스템 (An Arc Sensor and Its Interface System for Welding Robots)

  • 오승준;김재웅
    • 한국정밀공학회지
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    • 제17권1호
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    • pp.76-82
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    • 2000
  • An arc sensor system to compensate positional errors was developed on the foundation of sensor interface system to make use of the on-line shift function of industrial welding robot. Investigating the on-line shift function, we examine the quantitative relationship between the deviation from programmed path and the correction data transferred from personal computer to robot controller. The number of input parameters for weld seam tracking can be reduced by making the relationship between the deviation and the correction data during half weaving be the function of only cross time. With the results of weld seam tracking for the butt joint with V-groove and fillet joint of sheet metal, good performance was implemented. By developing the sensor interface system to compensate the positional errors, industrial welding robot can be expected to contribute to the promotion of welding automation.

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A Study on the Contact Characteristics of Metal Ring Joint Gaskets

  • 이민영;김병탁
    • 한국태양에너지학회 논문집
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    • 제36권3호
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    • pp.25-31
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    • 2016
  • Gaskets are usually used for the sealing of flange joints. The joint is usually composed of two flanges, a ring gasket and clamping bolts. The metal ring gasket is suitable for pipe flanges, pumps and valve joints in high temperature and high pressure environments. A very high surface stress is developed between a ring type joint gasket and the flange groove when the ring type joint is bolted up in a flange. The dimensions of flanges and ring joint gaskets for the pipe sizes that are in common use are specified in the ANSI codes. However, sometimes it is necessary to make a new design for the flange joint which is not specified in the codes, as the equipment is getting larger and larger in size. This paper presents the contact behavior of Class 600 ring joint gaskets with oval and octagonal cross sections. Five different sizes of gaskets are employed in the analysis, and one of them is newly designed on the basis of analysis results obtained from existing models. Three load steps are used to find the stress, stain and contact pressure etc., and to compare the contact characteristics among the models due to the bolt clamping force and the working surface pressure. ANSYS Workbench version15 is used to conduct the finite element analysis.

Ply-lam CLT의 합판 접합방식에 따른 휨 성능 평가 (Evaluation of Flexural Performance According to the Plywood Bonding Method of Ply-Lam CLT)

  • CHOI, Gyu Woong;YANG, Seung Min;LEE, Hyun Jae;KIM, Jun Ho;CHOI, Kwang Hyeon;KANG, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • 제49권2호
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    • pp.107-121
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    • 2021
  • 본 연구에서는 층재 수종과 길이방향의 합판 접합방식과 접합부의 접착제 도포 여부에 따른 휨 성능 및 파괴 양상 분석을 통하여 합판을 코어로 사용한 CLT에 적합한 합판의 접합 방식을 최적화 하고자 하였다. 더글라스 퍼 층재의 경우 길이방향 접합에 의해 휨탄성계수 약 11.5% 감소, 휨강도는 접착제 도포 및 접합방식에 따라 증가 또는 감소하였다. 접착제 미도포 butt joint, 접착제 도포 half lap joint, butt joint 조건이 최적조건으로 도출 되었다. 낙엽송 층재의 경우 길이방향 접합에 의해 휨강도는 약 15%, 휨탄성계수는 약 40% 감소하였으며 접합방식에 따른 차이를 나타내지 않았다. half lab joint와 tongue & groove joint 사용 시 합판 층의 접합부에서 휨에 파괴를 1차적으로 방지해줌으로써 중층의 층재로 전달되는 하중을 감소시켜 주는 것으로 판단된다. 본 연구 결과를 통해 Ply-lam CLT 제조과정에서 낙엽송 층재를 사용하는 경우 접합방법에 따른 차이를 나타내지 않았으며 더글라스퍼 층재를 사용할 경우 butt joint와 half lap 접합 방식이 적합할 것으로 판단된다.

구조용 집성판(CLT)-콘크리트 경계면의 전단성능 평가 (Shear Performance Evaluation at the Interface Between CLT and Concrete)

  • 박금성
    • 한국공간구조학회논문집
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    • 제21권3호
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    • pp.35-42
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    • 2021
  • An experimental study was carried out to evaluate the shear performance at the interface composed of structural laminates and concrete. The main variables are the number of CLT layers and the shape of the shear connector. The number of CLT layers consisted of 3 and 5 layers. A total of 6 test specimens for shear performance evaluation were prepared in the form of a shear connector, a direct screw type and a vertically embedded type. As a result of the experiment, similar behavior was shown in all specimens, regardless of the number of layers, including direct screw type (SC series) and vertically embedded type (VE series). The behavior at the joint surface was damaged due to the occurrence of initial shear cracks, expansion of shear groove cracks, and splaying at the interface after the maximum load.After the maximum load, the shear strength decreased gradually due to the effect of the shear connector. It can be seen that the shear strength of all specimens is determined by shear and compression stress failure of concrete at the interface of the notch joint.

논-스캘럽 블록 조인트 용접법 개발 (Development of Non-Scallop Block Joint Welding Method)

  • 김호경;고대은
    • 한국산학기술학회논문지
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    • 제15권9호
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    • pp.5419-5424
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    • 2014
  • 용접 스캘럽은 작은 사분원 또는 반원 형상의 구멍으로서 용접의 작업성 향상을 위한 목적으로 용접선이 교차하는 위치에 시공된다. 선체 블록의 탑재 단계에서는 수많은 T-bar 조인트 용접이 수행되어야하며, 플랜지-웨브의 교차용접이 완료된 후에 육성용접을 통해 모든 스캘럽을 메공하는데 많은 생산시수가 소요된다. 본 연구에서는 특별한 타입의 CBM(ceramic backing material)을 고안하여 T-bar 조인트 용접 시 플랜지-웨브의 교차용접 지점에 시공되던 스캘럽을 삭제함으로써 논-스캘럽 블록 조인트 용접 공법을 개발하였다. 플랜지간 용접 시 플랜지 이면에 접촉한 웨브의 V 용접개선에 삽입이 용이하도록 CBM을 웨지 형상으로 제작하였고 웨브간 용접 개선의 루트갭에 맞추어 불필요한 부분의 절단이 용이하도록 예비 절단면들을 톱니 형상으로 배치하였다. 조선소의 실제 용접조건에 기초한 일련의 실험을 통하여 개발된 논-스캘럽 용접 공법의 유용성을 확인하였다.

대입열 수직상진 용접의 조선적용에 관한 연구 (A Study on the Application of Vertical Welding Process to the Shipbuilding with High Deposition Rate)

  • 박철성;손영락;이정수
    • 대한조선학회논문집
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    • 제44권5호
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    • pp.482-487
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    • 2007
  • The container mobilization of material resources has increased continually owing to international economy growth and overseas trade increase in recent years. There are large amounts of order received for container carriers which are the biggest in the world ranging from 8,000 TEU to 10,000 TEU or above The very large container carriers have minimum thickness of sheer strake, upper deck and hatch coaming about $65mm{\sim}90mm$. Therefore, this study is performed in order to develop vertical welding process with high deposition rates applicable to thick plate above 65mm thickness. Electrogas welding process with 1 pole and 2 poles has been developed to apply to vertical joint with thick plates in the shipyard. In this paper, it was explained that the relationship of cross section to various groove types and executed that electrogas welding for thick plates. The mechanical tests were carried out to verify the soundness and effectiveness of EGW.

강교량 필렛용접이음부의 루트부 피로파괴 방지 (Prevention of Fatigue Failure at Root Region in the Fillet Welded Joint of Steel Bridge)

  • 임청권;박문호
    • 한국강구조학회 논문집
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    • 제12권3호통권46호
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    • pp.231-238
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    • 2000
  • 본 연구는 용접지단부의 후처리 결과, 상대적으로 피로강도가 낮아진 용접루트부에 초점을 맞추었다. 용접루트부의 피로강도를 향상시키기 위하여 부분용입용접을 실시한 십자 리브 시험체와 보통의 필렛용접이음 십자 리브 시험체를 대상으로 피로시험을 행하였다. 그 결과, 부분용입용접을 한 시험체이더라도 용접그대로인 시험체의 경우는 보통의 필렛용접이음과 거의 동등한 피로강도를 보였다. 이것은 피로파괴가 지단부로부터 시작되었기 때문에 용접루트부의 보강책인 부분용입용접의 효과가 나타나지 않았다고 생각된다. 이에, 지단부의 피로파괴를 막기 위해 지단부를 후처리시킨 부분용입용접이음 시험체를 대상으로 피로시험을 한 결과, 보통의 필렛용접이음보다 상당한 피로강도 향상을 보였다. 그러므로 본 연구는 지단부로부터 피로균열 발생을 억제한다면, 부분용입용접이음으로 루트부의 피로강도를 향상시켜, 결국 전체적인 파단수명을 향상시킬 수 있을 것으로 생각한다.

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