• Title/Summary/Keyword: Critical Fracture Factor

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Closed-Form Solutions for Stress Intensity Factor and Elastic Crack Opening Displacement for Circumferential Through-Wall Cracks in the Interface between an Elbow and a Straight Pipe under Internal Pressure (내압이 작용하는 직관과 엘보우의 경계면에 존재하는 원주방향 관통균열의 응력확대계수 및 탄성 균열열림변위 예측식)

  • Jang, Youn-Young;Jeong, Jae-Uk;Huh, Nam-Su;Kim, Ki-Seok;Cho, Woo-Yeon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.5
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    • pp.553-560
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    • 2015
  • Fracture mechanics analysis for cracked pipes is essential for applying the leak-before-break (LBB) concept to nuclear piping design. For LBB assessment, crack instability and leak rate should be predicted accurately for through-wall cracked pipes. In a nuclear piping system, elbows are connected with straight pipes by circumferential welding; this weld region is often considered a critical location. Hence, accurate crack assessment is necessary for cracks in the interface between elbows and straight pipes. In this study, the stress intensity factor (SIF) and elastic crack opening displacement (COD) were estimated through detailed 3D elastic finite element (FE) analyses. Based on the results, closed-form solutions of shape factors for calculating the SIFs and elastic CODs were proposed for circumferential through-wall cracks in the abovementioned interfaces under internal pressure. In addition, the effect of the elbow on shape factors was investigated by comparing the results with the existing solutions for a straight pipe.

Effect of Stress Ratio on Fatigue Fracture of a Shot Peening Marine Structural Steel (쇼트피닝 가공된 해양구조용강의 피로파괴에 미치는 응력비의 영향)

  • PARK KYOUNG-DONG;JIN YOUNG-BEOM;PARK HYOUNG-DONG
    • Journal of Ocean Engineering and Technology
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    • v.18 no.5
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    • pp.43-49
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    • 2004
  • The lightness of components required in the automobile and machine industry necessitates the use of high strength components. In particular, the fatigue failure phenomena, which occurs when using metal, increases the danger to human life and property. Therefore, antifatigue failure technology is an integral part of current industries. Currently, the shot peening is used for removing the defect from the surface of steel, while improving the fatigue strength on surface. Therefore, in this paper, the effect of compressive residual stress of spring steel(JISG SUP-9) by shot-peening on fatigue crack growth characteristics in a stress ratio(R=0.1, R=0.3, R=0.6) was investigated, giving consideration to fracture mechanics. By using the methods mentioned above, following conclusions are drawn: (1) The fatigue crack growth rate(da/dN) of the shot-peening material was lower than that of the un-peening material and in stage I, ΔKth, the threshold stress intensity factor of the shot-peen processed material is high in critical parts, unlike the un-peening material. Also m, fatigue crack growth exponent and number of cycle of the shot-peening material, was higher than that of the un-peening material, as concluded from effect of da/dN. (2) Fatigue life shows more improvement in the shot-peening material than in the un-peening material, and the compressive residual stress of surface on the shot-peen processed operate resistance of fatigue crack propagation.

Characteristics of Strength and Fracture Toughness of Recycled Aggregate Concrete (재생골재 콘크리트의 강도 및 파괴특성 실험)

  • Kim, Jin-Cheol;Yang, Sung-Chul;Cho, Yoon-Ho;Kim, Nam-Ho
    • International Journal of Highway Engineering
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    • v.6 no.1 s.19
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    • pp.37-45
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    • 2004
  • The characteristics of concrete strength and fracture parameters of recycled aggregate concrete were investigated to apply to the concrete pavements. As the results, the early strength of recycled aggregate concrete showed to be lower than that of natural coarse aggregate concrete, whereas strength at 28 days showed to be similar. Young's modulus of recycled aggregate concrete was lower than that of natural coarse aggregate concrete due to the difference of aggregate strength. And recycled aggregate concrete contained with ground granulated blast furnace slag seemed to have an effect of strength increasing. The critical stress intensity factor of recycled aggregate concrete at the early age was increased, and converged to be similar, compared to natural aggregate concrete at later age. The reliability of two-parameter fracture model was identified by the good correlation between the theoretical value computed by P-CMOD relationship and experimental results for Young's modulus and tensile strength.

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Influence of Electroless Ni-plated MWCNTs on Thermal Conductivity and Fracture Toughness of MWCNTs/Al2O3/Epoxy Composites (무전해 니켈도금된 다중벽 탄소나노튜브의 첨가가 알루미나강화 에폭시 복합재료의 열전도도 및 파괴인성에 미치는 영향)

  • Choi, Jeong-Ran;Lee, Young-Sil;Park, Soo-Jin
    • Polymer(Korea)
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    • v.37 no.4
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    • pp.449-454
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    • 2013
  • In this work, the effect of electroless Ni-plating of multi-walled carbon nanotubes (MWCNTs) on thermal conductivity and fracture toughness properties of MWCNTs/$Al_2O_3$/epoxy composites was investigated. The surface properties of the Ni-plated MWCNTs were determined by scanning electron microscopy (SEM), X-ray photoelectron spectrometry (XPS), and X-ray diffraction (XRD) analyses. Thermal conductivity was tested using a thermal conductivity measuring system. The fracture toughness of the composites was carried out through the critical stress intensity factor ($K_{IC}$) measurement. As a result, the electroless Ni-plated MWCNTs led to a significant change of surface characteristics of the MWCNTs. Thermal conductivity and fracture toughness of the MWCNTs/$Al_2O_3$/epoxy composites were greater than those of non-treated ones. These results were probably due to the improvement of intermolecular interaction between the Ni-MWCNTs and the matrix resins.

An Experimental Investigation of Limit Loads and Fatigue Properties of Spot Welded Specimens (점용접시편의 극한하중과 피로특성에 관한 실험적 고찰)

  • Lee, Hyeong-Il;Kim, Nam-Ho;Lee, Tae-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.38-51
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    • 2000
  • The study on the mechanical behavior of a spot-welded specimen is largely divided into the quasi-static overload failure analysis and the fatigue failure prediction. The main issue in an overload analysis is to examine the critical loads, thereby providing a generalized overload failure criterion. As the welding spot forms a singular geometry of an external crack type, fatigue failure of spot-welded specimens can be evaluated by means of a fracture parameter. In this study, we first present the limit loads of 4 representative types of single spot-welded specimens in terms of the base metal yield strength and specimen geometries. Recasting the load vs. fatigue life relationships experimentally, obtained here, we then predict the fatigue life of spot-weld specimens with a single parameter denoted the equivalent stress intensity factor. This crack driving parameter is demonstrated to successfully describe the effects of specimen geometry and loading type in a comprehensive manner. The suggested fatigue life formula for a single spot weld can play a key, role in the design and assessment of spot-welded panel structures, in that the fatigue strength of multi-spots is eventually determined by the fatigue strength of each single spot.

The Effect of Compressive Residual Stress on Fatigue Fracture of the Spring steel (현가장치용 SUP-9강의 피로파괴에 미치는 압축잔류응력의 영향)

  • Park, Kyoung-Dong;Jin, Young-Beom
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.3
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    • pp.79-85
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    • 2004
  • The lightness of components required in automobile and machinery industry is requiring high strength of components. In particular, fatigue failure phenomena, which happen in metal, bring on danger in human life and property. Therefore, antifatigue failure technology takes an important part of current industries. Currently, the shot peening is used for removing the defects from the surface of steel and improving the fatigue strength on surface. Therefore, in this paper the effect of compressive residual stress of spring steel(JISG SUP-9)by shot peening on fatigue crack growth characteristics in stress ratio(R=0 1, R=0 3, R=0 6)was investigated considering fracture mechanics. By using the methods mentioned above, I arrived at the following conclusions: (1) The fatigue crack growth rate(da/dN) of the shot peening material was lower than the unpeening material And in stage I, ${\Delta}K_{th}$, the threshold stress intensity factor, of the shot peening material is high in critical parts unlike the unpeening material. (2) Fatigue life shows more Improvement in the shot peening material than in the unpeening material. And compressive residual stress of surface on the shot peening processed operate the resistance of fatigue crack propagation.

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A Failure Analysis on the Broken Last Blade of 30MW Steam Turbine (30MW 증기터빈 최종단 회전익 파단 사고 분석)

  • Kim, S.B.;Kim, I.C.;Han, S.W.;Jun, C.H.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.5-15
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    • 2007
  • In the recently released accident-investigation report on blade failure, almost 70% of blade failures was found at low pressure turbine blades, and it is well known that main cause is due to the vibration modes. This paper describes the systematic approach on the root cause of the blade failure at L 0 stage, 30MW single flow industrial steam turbine which had tripped by high vibration after ten-month commercial operation. A fracture was found at the only one damping wire hole of 59 blades, and crack was detected at three damping wire holes by NDT. According to the analysis result for the crack fracture surface and the chain of the sequential operational events, we come to the conclusion that a typical high cycle fatigue is the most dominant factor caused to the blade failure, the resonance frequency margin was narrowed by the cut damping wire and the high cycle vibration was amplified, and then the blade was broken at once by the centrifugal force when the crack reached the critical size.

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Calculation of Expected Life of Hydrogen Pressure Vessels by Fracture and Fatigue Mechanics assuming Semi-elliptical Cracks and Analysis of the Effect of Thickness and Radius (반타원형 균열을 가정한 파괴 및 피로역학에 의한 수소 압력용기의 예상 수명 계산과 두께와 내경이 미치는 영향 분석)

  • Kim, Jeong Hwan;Lee, Hwa Young;Lee, Min-Kyung;Lee, Jae-Hun;Lyu, Geunjun
    • Journal of the Korean Institute of Gas
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    • v.25 no.6
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    • pp.53-65
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    • 2021
  • While the hydrogen refueling station is rapidly expanded and installed, the safety inspection of the hydrogen pressure vessel in the station should be very important. Of these, according to ASME, hydrogen embrittlement tests must be performed for hydrogen vessel that store hydrogen above a certain pressure. The main test method for hydrogen embrittlement inspection is to carry out fracture tests and fatigue fracture tests in a high pressure hydrogen atmosphere, which allows the durability limit of the pressure vessel to be measured and the endurable limit to be determined in the hydrogen atmosphere. In detail, the critical crack depth can be calculated by the stress intensity factor(K), and the service life can be determined by da/dN (fatigue growth rate). API579-1/ ASME FFS-1 part 9 exemplifies the calculation method according to the mode of crack-like flaws, but for various shapes such as plates and cylinders, there are about 55 modes according to the shape and location of the crack. Due to the fairly complex formula, it is not easily accessible. In this study, we will show you how to calculate fracture mechanics numerically via Excel and VBA. In addition, this was applied to analyze the effects of the thickness and inner diameter of the pressure vessel on the service life.

APPLICATION OF TELEVIEWER AND COLOR-CORESCANNER FOR THE ESTIMATION OF GNEISS STONE RESOURCES OF HADONG, KYEONGSANNAMDO PROVINCE (하동지역 편마암 석재의 품질 평가를 위한 텔레뷰어 및 칼라 코어스캐너의 응용)

  • Hyun, Hye-Ja;Kim, Jung-Yul
    • Journal of the Korean Geophysical Society
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    • v.7 no.4
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    • pp.255-267
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    • 2004
  • Analysis of fracture system in a stone quarry mine is a critical importance in assessing the recoverable amounts of building stones as well as in establishing the systematic and efficient development plan. Rock formation comprising vein structure, degree of weathering, and compositon of minerals, is a critical factor of estimating the stone quality. The aim of this study is to provide desirable informations about both fracture pattern and rock formation by using Televiewer and Color-corescanner. Televiewer measurement were conducted at 7 boreholes in the gneiss quarry mine, Hadong, Kyeongsangnamdo province and the corresponding cores were scanned using Color-corescanner at the same place. In Televiewer images, all kinds of fractures were clearly observed and a better discrimination of stone quality can be identified. Meanwhile, the core images with high resolution (max. 20 pixels/mm) provided detailed informations on rock formation such as features of particles and fissures that can be nearly undetected by Televiewer.

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Investigation of Electrical Resistance Properties in Surface-Coated Lightweight Aggregate (표면코팅 경량골재의 전기저항 특성)

  • Kim, Ho-Jin;Kim, Chang-Hyun;Choi, Jung-Wook;Park, Sun-Gyu
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.6
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    • pp.727-738
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    • 2023
  • In concrete, the interface between the aggregate and cement paste is often the most critical factor in determining strength, representing the weakest zone. Lightweight aggregate, produced through expansion and firing of raw materials, features numerous surface pores and benefits from low density; however, its overall aggregate strength is compromised. Within concrete, diminished aggregate strength can lead to aggregate fracture. When applying lightweight aggregate to concrete, the interface strength becomes critical due to the potential for aggregate fracture. This study involved coating the surface of the aggregate with blast furnace slag fine powder to enhance the interfacial strength of lightweight aggregate. The impedance of test specimens was measured to analyze interface changes resulting from this surface modification. Experimental results revealed a 4% increase in compressive strength following the coating of the lightweight aggregate surface, accompanied by an increase in resistance values within the impedance measurements corresponding with strength enhancement.