• Title/Summary/Keyword: Critical Damage Value

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Prediction for Forming Limit of Tube Warm Hydroforming Based on the Ductile Fracture Criteria (연성파괴 이론을 적용한 튜브 온간액압성형의 성형한계 예측)

  • Yi, H.K.;Moon, Y.H.;Lee, J.H.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.426-431
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    • 2007
  • Hydroformability and fracture criteria of FE analysis based on ductile fracture were investigated in warm hydroforming of A16061 tube. To evaluate the hydroformability, uni-axial tensile test and bulge test were performed at room temperature and $200^{\circ}C$. The measured flow stresses were used as input parameters for FE analysis. The damage values were calculated by FE analysis based on ductile fracture criteria at maximum radius of free bulged tubes. Damage values were compared of hexagonal shaped hydroformed parts. As a result, the formability by critical damage value for extruded tube is lower than that of full annealed tube up to 0.5.

Influence of External Reinforcement on Strain Characteristics of Critical Current in BSCCO Superconducting Tapes

  • Shin, Hyung-Seop;Kazumune Katagiri
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.3
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    • pp.15-19
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    • 2003
  • For the purpose of standardization of the critical current measurement, it is meaningful to describe how $I_{c}$ will behave as the stress/strain level changes. In this study, strain dependencies of the critical current $I_{c}$ in Ag-alloy sheathed multifilamentary Bi(2212) and Bi(2223) superconducting tapes were evaluated at 77K, 0T. The external reinforcement was accomplished by soldering AgMgNi alloy tapes onto single or both sides of the sample. With the external reinforcement to the Bi(2212) tape, the strength of the tapes increased but the critical current at the strain free state, $I_{c0}$ decreased in some cases. The strain for onset of the $I_{c}$ degradation, $\varepsilon$$_{\irr}$, increased with an increase of the reinforcing volume and then saturated to a certain value. The effect of external reinforcement on the degradation of $I_{c}$ due to the bending strain in the Bi(2223) tape was also examined. Contrary to the expectation, it showed a significant $I_{c}$ degradation even at a small strain of 0.4 %. The observations of damage morphologies gave a good explanation to the $I_{c}$ behavior.c/ behavior.r.

Design for Warm Forming of a Mg El-cover Part Using a Ductile Fracture Criterion (연성파괴이론에 의한 마그네슘 합금 EL-cover 부품 온간 성형 공정 설계)

  • Kim, S.W.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.23 no.4
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    • pp.238-243
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    • 2014
  • Recently, magnesium alloys have been widely used in the automotive, aerospace and electronics industries with the advantages of high specific strength, excellent machinability, high electrical conductivity, and high thermal conductivity. Deep drawn magnesium alloys not only meet the demands environmentally and the need for lighter products, but also can lead to remarkably improved productivity and more rapid qualification of the product The current study reports on a failure prediction procedure using finite element modeling (FEM) and a ductile fracture criterion and applies this procedure to the design of a deep drawing process. Critical damage values were determined from a series of uniaxial tensile tests and FEM simulations. They were then expressed as a function of strain rate and temperature. Based on the plastic deformation histories obtained from the FEM analyses of the warm drawing process and the critical damage value curves, the initiation time and location of fracture were predicted. The proposed method was applied to the process design for fabrication of a Mg automotive compressor case and verified with experimental results. The final results indicate that a Mg case part 39% lighter than an Al die casting part can be produced without any defects.

Blanking Process of Aluminum Thin Sheet for Lithium Ion Battery (리튬 이온전지용 알루미늄 박판의 블랭킹 공정에 관한 연구)

  • Kim, M.G.;Kim, J.H.;Shin, H.J.;Moon, J.H.;Ko, D.C.
    • Transactions of Materials Processing
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    • v.30 no.4
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    • pp.179-185
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    • 2021
  • Lithium ion batteries are generally manufactured by laser and etching using aluminum thin sheet. These processes are relatively expensive and have low productivity. In this study, blanking process of aluminum thin sheet for lithium ion battery was employed to replace laser cutting and etching process, all to reduce the production cost and improve productivity. Mechanical properties for aluminum and coating were determined by experimental results and rule of mixture for FE analysis of blanking process. Normalized Cockcroft-Latham criteria was also applied to describe shear behavior and critical damage values were determined by comparison of analytical and experimental result. We performed FE analysis to investigate the effects of clearance and punch-die radius on sheared surface of aluminum thin sheet and to determine optimal process condition. We manufactured the die set using the determined optimal process and conducted an experiment to confirm the feasibility of blanking process. The sheared surface of manufactured product was observed by optical microscope. As a results, the proposed process conditions successfully achieved the dimensional requirement in production of lithium ion battery parts.

Influences of Particle Property and Its Size Impact Damage and Strength Degradation in Silicon Carbide Ceramics (탄화규소 세라믹의 충격손상 및 강도저하에 미치는 입자의 재질 및 크기의 영향)

  • 신형섭;전천일랑;서창민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.10
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    • pp.1869-1876
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    • 1992
  • The effect of particle property on FOD(foreign object damage) and strength degradation in structural ceramics especially, silicon carbide was investigated by accelerating a spherical particle having different material and different size. The damage induced showed significant differences in their patterns with increase of impact velocity. Also percussion cone was formed at the back part of specimen when particle size became large and its impact velocity exceeded a critical value. The extent of ring cracks was linearly related to particle size, however the impact of steel particle produced larger ring cracks than that of SiC particle. Increasing impact velocity the residual strength showed different degradation behaviors according to particle and its size. In the region the impact site represents nearly elastic deformation behavior, the residual strength was dependent upon the depth of cone crack regardless of particle size. However in elastic- plastic deformation region, the radial cracks led to rapid drop in residual strength.

3D finite element simulation of human proximal femoral fracture under quasi-static load

  • Hambli, Ridha
    • Advances in biomechanics and applications
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    • v.1 no.1
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    • pp.1-14
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    • 2014
  • In this paper, a simple and accurate finite element model coupled to quasi-brittle damage law able to describe the multiple cracks initiation and their progressive propagation is developed in order to predict the complete force-displacement curve and the fracture pattern of human proximal femur under quasi-static load. The motivation of this work was to propose a simple and practical FE model with a good compromise between complexity and accuracy of the simulation considering a limited number of model parameters that can predict proximal femur fracture more accurately and physically than the fracture criteria based models. Different damage laws for cortical and trabecular bone are proposed based on experimental results to describe the inelastic damage accumulation under the excessive load. When the damage parameter reaches its critical value inside an element of the mesh, its stiffness matrix is set to zero leading to the redistribution of the stress state in the vicinity of the fractured zone (crack initiation). Once a crack is initiated, the propagation direction is simulated by the propagation of the broken elements of the mesh. To illustrate the potential of the proposed approach, the left femur of a male (age 61) previously investigated by Keyak and Falkinstein, 2003 (Model B: male, age 61) was simulated till complete fracture under one-legged stance quasi-static load. The proposed finite element model leads to more realistic and precise results concerning the shape of the force-displacement curve (yielding and fracturing) and the profile of the fractured edge.

Study on the Characteristics of Surface Ozone Distributions and the Ozone Critical Levels to Vegetation in the South Korea (남한 지역의 지면 오존 농도 특성과 식생에 대한 임계값 적용 연구)

  • Koo, Hae-Jung;Park, Soon-Ung
    • Journal of Korean Society for Atmospheric Environment
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    • v.24 no.3
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    • pp.310-320
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    • 2008
  • Concentration of tropospheric ozone ($O_3$) was investigated for the South Korea. And then the critical ozone levels, expressed as AOT40 (Accumulated exposure over a threshold of 40 ppb) to vegetation have been used in this region within the UNECE (United Nations Economic Commission for Europe) Convention on Long-Range Trans-boundary Air Pollution (CLRTAP). Hourly ozone concentration data from 1996 to 2001 at 26 air monitoring stations was used to estimate the exceedance of the critical levels. It was calculated for daylight hours for each station, and mapped using surface interpolation over the South Korea. The critical levels of ozone have shown the highly exceeded value in the Gyeonggi region, southern coastal region and central inland of the South Korea. It was some different from the typical ozone distribution which represented highly in the western inland and coastal regions. The area exceeding the critical level for crops was founded to be more than 40% of the whole South Korean territory. While that for trees was to be about 17% of the South Korea. The critical ozone critical level was based upon data from experiments on specific species, and thus may not be fully representative for all types of vegetation. Nevertheless, the critical level and its exceedance of the ozone concentration would be one of the useful tools for international agreements on abatement strategies to prevent ecosystem damage.

RRR Behavior due to Fatigue Damage in a NbTi Superconductor Cable (NbTi 초전도 케이블의 피로손상에 따른 RRR의 거동)

  • 신형섭;배영준;하동우;오상수
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 1999.02a
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    • pp.30-33
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    • 1999
  • In this study, the fatigue test at room temperature and residual resistivity measurement test at 12K were carried out, respectively, using a 9 strand Cu-Ni/NbTi/Cu composite cable, in order to investigate how the fatigue damage effects on critical properties. Through the fatigue test of a 9 strand Cu-Ni/NbTi/Cu composite cable, a conventional S-N curve was obtained even though there existed a possibility of fretting among strands. From the resistivity measurement of a NbTi strand after fatigue tests, it was found that with increase of the repeated number the RRR increased slightly, and the trend became significant with increase in maximum value of the applied stress amplitude.

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Fragility Curve of Continuous Buried Pipeline subjected to Transverse Permanent Ground Deformation due to Liquefaction (액상화.횡방향 영구지반변형을 받는 연속된 지중매설관로의 구조적 손상도곡선 도출)

  • Kim, Tae-Wook;Lim, Yun-Mook
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2006.03a
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    • pp.358-365
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    • 2006
  • In this study, fragility curves of continuous buried pipelines subjected to transverse PGD (permanent ground deformation) due to liquefaction are proposed. For the waterworks system, continuos buried pipelines made of ductile iron, poly ethylene, and poly vinyl chloride are analyzed and fragility curves are drawn. Fragility curves are based on the repetitive analyses results and formulated with the dominant factors of behaviour of buried pipeline. With the use of fragility curves, engineers can estimate the status of damage of buried pipeline without overall knowledge of relevant features. Especially, fragility curves proposed in this study will act as a major module of earthquake loss estimation method. Moreover, critical value of magnitude and width of transverse PGD (by which the full damage status of buried pipelines are induced) are estimated. With the use of regression curves of these values, pre evaluation of seismic safety of buried pipelines located within liquefaction hazardous region will be possible.

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Damage Analysis of Meteorological Disasters for Each District Considering the Characteristics of a District (지자체별 특성을 고려한 자연재해에 따른 피해유형 분석)

  • Jun, Hwan-Don;Park, Moo-Jong;Kim, Guen-Young
    • Journal of the Korean Society of Hazard Mitigation
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    • v.8 no.2
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    • pp.75-82
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    • 2008
  • Heavy rains and typhoons are the most critical meteorological disaster occurred in the Korean peninsular. Due to the global warming, the magnitude of heavy rains and typhoons is becoming heavier resulting in more damage annually. Therefore, it is required to establish a mitigation plan to reduce the damage from meteorological disasters. To do so, in general, it is better to establish a mitigation plan for each district considering the characteristics of a district than a single mitigation plan for the entire districts without considering the characteristics of an individual district. In this study, we provide fundamental data for establishing a mitigation plan from analysis considering the frequency and damage in monetary value by heavy rain and typhoon with the geological and social characteristics of districts. The annual damage reports published by the National Emergency Management Agency, dated from 1994 to 2003, are used for the analysis. The districts are classified into six categories by the geological and social characteristics. Also, the frequency and damage in monetary value are assessed for each district. Based on them, the damage degree by heavy rain and typhoon from 1st to 4th is assigned to each district. The assigned damage degree is, then, analyzed with geological and social characteristics of each district to show the status of damage by meteorological disasters on the district.