• Title/Summary/Keyword: Creep-Fatigue Crack growth

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Transition from Cycle-Dependent to Time-Dependent Fatigue Crack Propagation at Creep Temperature of SUS 304 Steel (SUS 304鋼 의 크리이프 溫度領域 에 관한 時間依存型 및 사이클依存型 疲勞크랙 傳播 의 遷移)

  • 유헌일;주원식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.5
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    • pp.539-547
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    • 1985
  • The low-cycle fatigue crack growth behavior of SUS 304 Stainless steel was investigated at 650.deg. C by the nonlinear fracture mechanics. Crack Propagation can be separated in to cycle-dependent and time-dependent, the former is correlated with .DELTA. $J_{f}$ , J-intergral range and the latter is correlated with J', modified J integral. Transition from cycle-dependent to time-dependent crack growth was successfully predicted using the .betha. hypothesis, which was proposed by the authors on the basis of an analysis on the interaction of elastic and creep strain. To investigate the reliability of .betha.-hypothesis, experimenting by the change of stress-level, stress rate and frequency, following conclusions were obtained. (1) High temperature fatigue crack propagation was separated into cycle-dependent and time-dependent. (2) Transition of crack propagation was predicted by .DELTA. $J_{c}$/.DELTA.$_{f}$ or .betha. (3) Lower limit in cycle-dependent crack propagation was obtained..

Study on the Improvement of Strength for 12% Chromium Steel Rotor (12% Cr 로터강의 강도 개선에 관한 연구)

  • Jang, Yun-Seok;O, Se-Uk
    • Journal of Ocean Engineering and Technology
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    • v.3 no.2
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    • pp.125-137
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    • 1989
  • To check technical improvement in the soundness and strength of 12% Cr steel rotor, a 25 tons of rotor with 65 tons of ingot was made in real size and was cut to pieces to take test samples, and the various mechanical tests such as impact, tensile, creep, and fatigue were carried out. The strengths are compared with those of 1% Cr-Mo-V rotor of same size. Microstructures of the samples are examined and reviewed. The results can be summarized as follows. 1) Fracture appearance transition temperatures are 80.deg. C at the center part and 60.deg. C near surface of 12% Cr rotor, and 8.deg. C near surface of 1% Cr-Mo-V rotor. 2) Comparative rapid softening occurs at higher temperatures above 600.deg. C for 12% Cr steel and 550.deg. C for 1% Cr-Mo-V steel in tension tests. 3) Fatigue crack propagation rate of 12% Cr steel is almost same as that of 1% Cr-Mo-V steel at the same corresponding surface part of the rotors. The crack growth rate of center part of 12% Cr rotor is faster than near surface part of the rotor, and the crack growth rate at the load condition of R=0.04 is slower than that of the load condition of R=0.5 for both 12% Cr steel and 1% Cr-Mo-V steel. 4) Crack growth rate of radial direction near surface of 12% Cr rotor is faster than that of transverse direction at the same part because of the difference in residual stresses. 5) Both creep and fatigue strengths of 12% Cr steel are superior to those of 1% Cr-Mo-V steel and the difference is thought the effect of climb and glide controlled creep by solid solution of alloying elements and dispersion of carbides.

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Study on the Improvement of Strength for 12% Chromium Steel Rotor (12% Cr 로터강의 강도 개선에 관한 연구)

  • Jang, Yun-Seok;O, Se-Uk
    • Journal of Ocean Engineering and Technology
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    • v.3 no.2
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    • pp.625-625
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    • 1989
  • To check technical improvement in the soundness and strength of 12% Cr steel rotor, a 25 tons of rotor with 65 tons of ingot was made in real size and was cut to pieces to take test samples, and the various mechanical tests such as impact, tensile, creep, and fatigue were carried out. The strengths are compared with those of 1% Cr-Mo-V rotor of same size. Microstructures of the samples are examined and reviewed. The results can be summarized as follows. 1) Fracture appearance transition temperatures are 80.deg. C at the center part and 60.deg. C near surface of 12% Cr rotor, and 8.deg. C near surface of 1% Cr-Mo-V rotor. 2) Comparative rapid softening occurs at higher temperatures above 600.deg. C for 12% Cr steel and 550.deg. C for 1% Cr-Mo-V steel in tension tests. 3) Fatigue crack propagation rate of 12% Cr steel is almost same as that of 1% Cr-Mo-V steel at the same corresponding surface part of the rotors. The crack growth rate of center part of 12% Cr rotor is faster than near surface part of the rotor, and the crack growth rate at the load condition of R=0.04 is slower than that of the load condition of R=0.5 for both 12% Cr steel and 1% Cr-Mo-V steel. 4) Crack growth rate of radial direction near surface of 12% Cr rotor is faster than that of transverse direction at the same part because of the difference in residual stresses. 5) Both creep and fatigue strengths of 12% Cr steel are superior to those of 1% Cr-Mo-V steel and the difference is thought the effect of climb and glide controlled creep by solid solution of alloying elements and dispersion of carbides.

A Fracture Mechanic Study on Life Prediction of Surface Cracks at Elevated Temperature (고온화 표면균열의 수명예측에 관한 파괴역학적 연구)

  • Chang-Min,Suh;Young-Ho,Kim;Bung-Ho,Son;Sang-Yeub,Oh
    • Bulletin of the Society of Naval Architects of Korea
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    • v.27 no.3
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    • pp.100-106
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    • 1990
  • Microcracking of type 304 stainless steel at $593^{\circ}C(1,100^{\circ}F)$ has been studied, in particular, initiation, growth, and coalescence of fatigue and creep microcracks on smooth specimens and small notch specimens via surface replicas and photomicrographs. Quantitative information, such as, initiation period, growth, and coalescence behavior, statistical distributions of crack length, density of cracks, distribution patterns and crack growth properties, were obtained. From this study, the fracture process, fatigue life, and creep life prediction characterized by the growth of surface microcracks have been analysed by a new approach unifying the conventional approaches based on the final fracture of materials with the fracture mechanics approach. Knowledge of these parameters is critical for the application of fracture mechanics to fatigue and creep life assessment, and the damage evaluation of structures at elevated temperature.

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The Basic Study on Fatigue Crack Growth Behavior of SiC Whisker Reinforced Aluminium 6061 Composite Material (SiC 휘스커 보강 Al 6061 복합재료의 피로균열진전 특성에 관한 기초 연구)

  • 권재도;안정주;김상태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2374-2385
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    • 1994
  • SiCw/Al composite material is especially attractive because of their superior specific strength, specific stiffness, corrosion fatigue resistance, creep resistance, and wear resistance compared with the corresponding wrought Al alloy. In this study, Fatigue crack growth behavior and fatigue crack path morphology(FCPM) of SiC whisker reinforced Al 6061 alloy with 25% SiC volume fraction and Al 6061 allay were performed. Result of the fatigue crack growth test sgiwed that fatigue crack growth rate of SiCw/Al 6061 composite was slower than that of Al 6061 matrix therefore it was confirmed that Sic whisker have a excellent fatigue resistance. And Al 6061 matrix had only FCPM perpendicular to loading direction. On the other hand SiCw/Al 6061 composite had three types in fatigue crack path morphology. First type is that both sides FCPM of artificial notch are perpendicular to loading direction. Second type is that a FCPM in artifical notch has slant angle to loading direction and the other side FCPM is perpendicular to loading direction. Third type is that both sides FCPM of notch have slant angle to loading direction. It was considered that this kinds of phenomena were due to non-uniform distribution of SiC whisker and confirmed by SEM observation for fracture mechanism study.

Analysis of Fatigue Crack Growth in a Viscoelastic Material using ${\Delta}J$-integral (${\Delta}J$-적분을 이용한 점탄성 재료의 피로균열 성장분석)

  • Yu, Seong-Mun;Zi, Goang-Seup;Thanh, Chau Dinh;Lee, Hyun-Jong;Mun, Sung-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.23 no.5
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    • pp.483-491
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    • 2010
  • In this paper, ${\Delta}J$-integral is used to analyze fatigue crack growth of viscoelastic material. Using analytical integral value, the J-integral is calculated. So, reduction of calculation time and increase of accuracy are made possible. The stress intensity factor is calculated using the finite element method code. In difference with existed fatigue crack analysis using ${\Delta}K$, we were successfully able to analyze various load amplitude and the fatigue crack of load cycle only with two fatigue crack growth parameters and creep compliance. The analysis gives N-${\alpha}$ curve for simulation of crack growth, and the curve almost corresponds with test results.

Fatigue Frequency Effect of High Temperature Fatigue Fracture Behavior of $Al_2O_3$-33Vol.% $SiC_w$ ($Al_2O_3$-33Vol.% $SiC_w$의 고온피로에 미치는 피로하중주파수의 영향)

  • 김송희
    • Journal of the Korean Ceramic Society
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    • v.28 no.10
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    • pp.785-792
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    • 1991
  • An investigation of the crack propagation behavior of Al2O3-33Vol.% SiCw at 140$0^{\circ}C$ was conducted with various loading frequencies. Higher crack propagation was observed in lower frequency and higher load ratios. Interface sliding fracture due to glassy phase from the oxidation of SiCw and cavitation along grain boundary of diffusional creep appeared to be the main mechanism of fatigue fracture in slower crack propagation while interface sliding and whisker pull out aided by glassy phase formation played main role of fatigue fracture for higher crack growth condition. The frequency effect on deformation behavior was discussed with a Maxwell model.

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Behaviors of surface micro-crack of 304 stainless steel at elevated temperature (304스테인리스강의 고온표면미소 균열의 거동에 관한 기초적 연구)

  • 서창민;이정주;김영호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1320-1326
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    • 1988
  • This paper deals with the behavior of surface crack growth and the characteristics of surface micro-crack distribution under creep and creep-fatigue with 1 min. and 10 min. of load holding times at 593.deg.C, in air. The test specimen is a plate type with a small artificial defect of type 304 the small defect has been carried out by the surface replica method and optical microphotography. The experimental results have been interpreted from the view-point of fracture mechanics. It can be concluded that the longer the hold time the longer the total life time. Most of surface micro-cracks initiate at grain boundaries before the specimen reaches 20% of its total life time, a few of them lead to fracture by coalescence with the main crack.

입계기공의 확산성장 모델을 이용한 고온 기기의 크립균열전파해석(3)

  • Jeon, Jae-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1194-1201
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    • 1996
  • For the case of creep-fatigue interaction, the damage zone developed in front of the growing crack-tip during creep regime is important because it can affect the damage mechanism to be occured by the following fatigue load. These are studied in theis paper through proper consideration of the cavitiy-size dependent sintering stress which is approximated by polynomials. It is shown that the inclination of reversed damage zone size with respect to the applied load parameter can be explained by considering realistic sintering stress distribution. However, the resultant stress field has $r^{1/2+\theta}$ singularity, regardliss of the profile of variable sintering stress, which is the same to that case solved for constant sintering stress.