• Title/Summary/Keyword: Crater

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Research and Development of Electrode Surface Inspection System (전극 표면 검사 장치 연구 개발)

  • Oh, Choonsuk
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.16 no.3
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    • pp.123-128
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    • 2016
  • In manufacturing processing of a secondary battery, the visual inspection system is studied and developed to check the surface defects of the electrode plates. It consists of two parts, one is the hardware control and the other software implementation. The former is made up to the system configuration and the design of the optical system, the illuminations and the controllers. The latter is the detection algorithms of the surface defects. This system achieves the quality improvement of the electrode process and the price competitiveness. By using the proposed defects detection algorithms this system demonstrates the high reliability of spot, line, manhole, extraneous substance, scratch, and crater defect of a electrode plate surface.

Development of Digital Carriage for Continuous/Intermittent Welding (디지털식 연속/단속 용접용 캐리지 개발)

  • 감병오;김동규;김광주;김상봉
    • Journal of Ocean Engineering and Technology
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    • v.16 no.1
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    • pp.64-70
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    • 2002
  • This paper shows the results of the development of a small size of digital type continuous and intermittent welding auto-carriage based on microprocessor (Intel 80196KC) for welding process with long welding line. The developed welding auto-carriage loads welding torch and tracks welding line. It is an automaton largely used for welding process with a lot of long welding lines such as shipbuilding and structure. Most traditional auto-carriages have been developed based on analog circuit for open loop control. So this analog circuit welding auto-carriage cannon control welding speed. Specially welding auto-carriage for intermittent welding condition is so complicated and has the low precision of control performance in welding distance and non-welding distance. The auto-carriage developed in this paper has the following characteristics: It has not only functions of traditional carriage but also functions such as pseudo-welding process of big iron structures, intermittent welding in order to limit heat for welding thin plates, crater treatment of the final step of welding, acceleration at the initial step of welding and deceleration in the final step of welding. The main control board of auto-carriage, power supply system and DC motor drive wee developed and manufactured. The welding speed and the welding distance of the developed auto-carriage are controlled accurately by feedback control using photo-sensor. Hardware and software robust against the heat and noise produced on the welding process are developed.

Surface Morphology Control of Monodisperse Crosslinked-Polymer Particle (단분산 가교고분자 미립자의 표면 모폴로지 제어 연구)

  • Kim, Dong-Ok;Jin, Jeong-Hee;Oh, Seok-Heon
    • Polymer(Korea)
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    • v.30 no.1
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    • pp.50-55
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    • 2006
  • When the monodisperse polystyrene(PS)/HDDA polymer particles were synthesized via one-step polymerization using polystyrene seed particles by dispersion polymerization, the effects of 1) the molecular weight of seed polymer particles, 2) the ratio of the absorbed HDDA to the seed polymer particles (swelling ratio) and 3) seeded polymerization rate on the surface morphology of PS/HDDA polymer particles were investigated. It was observed that the creation of the crater shaped defect on the surface of PS/HDDA polymer particles was irrespective of the molecular weight of seed polymer ant swelling ratio. But its surface morphology could be controlled by the change of the seeded polymerization rate.

Study of Thermostable Chitinase Enzymes from Indonesian Bacillus K29-14

    • Journal of Microbiology and Biotechnology
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    • v.14 no.4
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    • pp.647-652
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    • 2004
  • Thermophilic microorganisms capable of producing chitinase enzymes were screened from samples collected from several crater and geothermal areas. The chitinolytic microorganisms were grown in a selective medium containing colloidal chitin. The Bacillus K29-14 isolate was found to exhibit the highest chitinase and chitin deacetylase activities. When grown in a chitin-containing medium, the isolate produced extracellular chitinase after 24 h of incubation. The optimum temperature and pH for the chitinase were $55^\circ{C}$ and pH 7, respectively, while those for the chitin deacetylase were $55^\circ{C}$ and pH 8, respectively. The thermostable chitinase and chitin deacetylase also retained 80- 90% of their activity after incubation for 5 h at $70^\circ{C}$. The divalent cations $CoCl_2\;and\;NiCl_2$, increased the chitinase activity, while $ZnCl_2$, inhibited the enzyme. The chitin deacetylase was also activated by the presence of $MgCl_2$ and inhibited by $MnCl_2,\;NiCl_2,\;and\;CaCl_2$. A zymogram analysis revealed several forms of chitinase, with a 67 kDa form being the major enzyme.

Numerical analysis of fs laser ablation of metals (금속의 펨토초 어블레이션의 수치해석)

  • Oh B.K.;Kim D.S.;Kim J.G.;Lee J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.657-658
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    • 2006
  • Although there are many numerical models to simulate fs laser ablation of metals, no model can analyze the ablation phenomena over a wide range of fluence. In this work, a numerical code for simulating the fs laser ablation phenomena of metals has been developed. The two temperature model is employed to predict the ablation rate and the crater shape of metals using phase explosion mechanism in the relatively high fluence regime. Also, the ultrashort thermoelastic model is used for the low fluence regime to account for spallation of the sample by high strain rate. It has been demonstrated that the thermoelastic stress generated within the sample can exceed the yield stress of the material even near the threshold fluence. Numerical computation results are compared with the experiment for Cu and Ni and show good agreement. Discussions are made on the hydrodynamic model considering phase change and hydrodynamic flow.

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Influences of Glass Texturing on Efficiency of Dye-Sensitized Solar Cells

  • Lee, Yong Min;Nam, Sang-Hun;Boo, Jin-Hyo
    • Applied Science and Convergence Technology
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    • v.24 no.6
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    • pp.289-292
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    • 2015
  • The etching processes of glass in aqueous hydrofluoric acid (HF) solutions were used to improve the current density of solar cell. In this study, the textured glass substrate has been etched by solution and the $TiO_2$ thin films have been prepared on this textured glass. After the $TiO_2$ film deposition the surface has been etched by HF under different concentration and the etched $TiO_2$ thin films had a longer electron lifetime and higher haze ratio as well as light scattering, resulting in 1.7 times increment of dye-sensitized solar-cell(DSSC) efficiency. Increases in the surface root-mean-square roughness of glass substrates from 80 nm to 1774 nm enhanced haze ratio in above 300 nm wavelength. In particular, haze ratio of etched $TiO_2$ films on textured glass showed gradually increasing tendency at 550 nm wavelength by increasing of HF concentration up to 10M, suggesting a formation of crater with various sizes on its surface.

Tool Condition Monitoring Technique Using Computer Vision and Pattern Recognition (컴퓨터 비젼 및 패턴인식기법을 이용한 공구상태 판정시스템 개발)

  • 권오달;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.27-37
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    • 1993
  • In unmanned machining, One of the most essential issue is the tool management system which includes controlling. identification, presetting and monitoring of cutting tools. Especially the monitoring of tool wear and fracture may be the heart of the system. In this study a computer vision based tool monitoring system is developed. Also an algorithm which can determine the tool condition using this system is presented. In order to enhance practical adaptability the vision system through which two modes of images are taken is located over the rake face of a tool insert. And they are analysed quantitatively and qualitatively with image processing technique. In fact the morphologies of tool fracture or wear are occurred so variously that it is difficult to predict them. For the purpose of this problem the pattern recognition is introduced to classify the modes of the tool such as fracture, crater, chipping and flank wear. The experimental results performed in the CNC turning machine have proved the effectiveness of the proposed system.

A Study on the Flank Wear of Carbide Tool in Machining SUS304 (SUS304 절삭시 Carbide 공구의 Crater 마모에 관한 연구)

  • Jeong, Jin-Yong;O, Seok-Hyeong;Kim, Jong-Taek;Seo, Nam-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.3
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    • pp.44-54
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    • 1991
  • A Study was made on falnk wear in carbide tools in turning SUS304 steel. When an austenitic stainless steel (SUS304 steel) is cut with the tool, saw-toothed chip are produced. It is found that machining SUS304 steel would make a tool worn fast. For increasing productivity, tool wear has to be predicted and controlled. An amended cutting geometry consisting of a negative rake angle ($-6^{\circ}$ ) and a high clearance angle ($-17^{\circ}$ ) is proposed for decreasing carbide tool wear (flank) in the machining of SUS304 steel. The amended cutting geometry is found to make the flank wear lower than a general cutting geometry (rake angle $6^{\circ}$ , clearance angle $5^{\circ}$). The effects of the three cutting variables (cutting speed, feed, tool radius) on the flank wear analyzed by fiting a simple first-order model containing interaction terms to each flank wear parameter by means of regression analysis and the predicted from first-order regression analysis model equation of flank wear.

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SIMS glancing anlge을 적용한 tunnel oxide 내 Nitorgen 깊이 분해능 향상 연구

  • Lee, Jong-Pil;Choe, Geun-Yeong;Kim, Gyeong-Won;Kim, Ho-Jeong;Han, O-Seok
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.41-41
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    • 2011
  • Flash memory에서 tunnel oxide film은 electron tunnelling 현상을 이용하여 gate에 전하를 전달하는 통로로 사용되고 있다. 특히, tunnel oxide film 내부의 charge trap 현상과 불순물이 소자 특성에 직접적인 영향을 주고 있어, 후속 N2O/NO 열처리 공정에서 SiO2/Si 계면에 nitrogen을 주입하여 tunnel oxide film 특성을 개선하고 있다. 따라서 N2O/NO 열처리 공정 최적화를 위해서는 tunnel oxide film 내 N 농도와 분포에 대한 정확한 평가가 필수적이다[1]. 본 실험에서는 low energy magnetic SIMS를 이용하여 N2O로 열처리된 tunnel oxide film 내의 N농도를 보다 정확하게 평가하고자 하였다. 사용된 시료는 Si substrate에 oxidation 이후 N2O 열처리를 진행하여 tunnel oxide를 형성시켰으며, 분석 impact energy는 surface effect최소화와 최상의 depth resolution 확보를 위해 250eV를 사용하였으며, matrix effect와 mass interference를 방지하기 위해 MCs+ cluster mode[2]로 CsN signal를 검출하였다. 실험 결과, 특정 primary beam 입사각도에서 nitrogen depth resolution 저하 현상이 발생하였고, SIMS crater 표면이 매우 거칠게 나타났다. 이에, Depth resolution 저하 현상을 개선하기 위해 극한의 glancing 입사각 조건으로 secondary extraction voltage 변화를 통해 depth resolution이 개선되는 최적의 impact energy와 primary beam 입사각 조건을 확보하였다. 그 결과 nitrogen의 depth resolution은 1.6nm의 depth resolution을 확보하였으며, 보다 정확한 N 농도와 분포를 평가할 수 있게 되었다.

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Study on the spectroscopic reconstruction of explosive-contaminated overlapping fingerprints using the laser-induced plasma emissions

  • Yang, Jun-Ho;Yoh, Jai-Ick
    • Analytical Science and Technology
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    • v.33 no.2
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    • pp.86-97
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    • 2020
  • Reconstruction and separation of explosive-contaminated overlapping fingerprints constitutes an analytical challenge of high significance in forensic sciences. Laser-induced breakdown spectroscopy (LIBS) allows real-time chemical mapping by detecting the light emissions from laser-induced plasma and can offer powerful means of fingerprint classification based on the chemical components of the sample. During recent years LIBS has been studied one of the spectroscopic techniques with larger capability for forensic sciences. However, despite of the great sensitivity, LIBS suffers from a limited detection due to difficulties in reconstruction of overlapping fingerprints. Here, the authors propose a simple, yet effective, method of using chemical mapping to separate and reconstruct the explosive-contaminated, overlapping fingerprints. A Q-switched Nd:YAG laser system (1064 nm), which allows the laser beam diameter and the area of the ablated crater to be controlled, was used to analyze the chemical compositions of eight samples of explosive-contaminated fingerprints (featuring two sample explosive and four individuals) via the LIBS. Then, the chemical validations were further performed by applying the Raman spectroscopy. The results were subjected to principal component and partial least-squares multivariate analyses, and showed the classification of contaminated fingerprints at higher than 91% accuracy. Robustness and sensitivity tests indicate that the novel method used here is effective for separating and reconstructing the overlapping fingerprints with explosive trace.