• Title/Summary/Keyword: Crankpin

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Root cause analysis of the abnormal wear on diesel engine crankpin and lubricant contamination (윤활유 오염과 디젤엔진의 크랭크핀 이상마모에 대한 원인 규명)

  • Seo, Jeongwoo;Park, Donghee
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.7
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    • pp.854-867
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    • 2014
  • In the circumstance that high oil price state is continued over the world, the investment in crude oil development by oil major is a trend of increasing. Recently the number of delivered drill-ship for 5 years has been sharply increased all over the world and about twice than that of past 30 years. As addition to the increase of the drill-ship demand, the operation of drill-ships which is delivered recently is about 3,000 meters, ultra deep sea, on average and the work area is expending. Accordingly the drilling system including the size and length of pipe for drilling has been bigger and bigger and the power supply equipment for operation system also has large capacity. Unlike merchant vessel, high power and high voltage of diesel generators are required for drill-ship for which the demand for V-type 320 bore of diesel generator has increased. It is on the raised that the importance of lubrication oil cleaning for diesel generator on drill-ship which has longer time for construction, and also long term low load operation is unavoidable during commissioning of equipments. Recently it was reported that engine crankpin was damaged due to the hard contact caused by the abnormal wear down(Cam wear) on crankpin and bearing. The same pattern of wear down was found through the inspection on series vessels and the other vessel under commissioning. The purpose of this paper is to analyze of the wear mechanism based on the observation and theories and objective research from actual cases and to prepare the counter measures to avoid foreseeable damage when the lubricating oil is not properly cleaned.

A Study on the Dynamic Behaviors of Engine Bearing with the Consideration of Elastic Deformation in the Con-Rod System (탄성변형을 고려한 엔진베어링의 동적 거동에 대한 연구)

  • Jang Siyoul;Park Gaemin
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.275-282
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    • 2004
  • The engine bearing transmits the powers from cylinder to crankshaft with small clearance between con-rod and crankpin. The minimum oil film thickness is a significant parameter in the operation of bearing. The contact pressure of bearing should be considered for the reason that elastic deformation of bearing be caused by contact pressure of bearing. There are important factors which are maintaining of minimum oil film thickness expecting of the length of maximum and minimum oil film thickness with changing of the loads to keep running normally. Furthermore, this study is very crucial to develop the design of engine bearing and crankshaft system.

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A study on the calculation of forced axial vibration with damping for the marine diesel engine shafting by the mechanical impedance method (기계적 임피던스법에 의한 박용디젤기관 추진축계의 강제감쇠종진동 계산에 관한 연구)

  • 박현호;김의간;전효중
    • Journal of Advanced Marine Engineering and Technology
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    • v.11 no.2
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    • pp.51-60
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    • 1987
  • Recently, the problem of the axial vibration for the marine diesel engine shafting has become important due to the increased exciting forces resulting from high supercharging and large output, and the reduced natural frequencies resulting from long stroke and show speed. The effects of the axial vibration on the propulsion shafting induce cracks of the connecting point of crankpin and crankarm, the severe wear of thrust bearing, the fatigue failure of each fixing bolt and jointed parts, the hull and local hull vibrations, and also the wear and the noise due to intense hammering phenomena of thrust collar. Therefore, each classification society requires the calculation of natural frequencies and their amplitudes and also measurements of the forced damped axial vibration. At present, the technical and theoretical level is at the stage of estimating the resonant points and their maximum displacements, but the estimated displacements of the resonant points are not so reliable as the torsional one. In this study, induced stresses and amplitudes of the forced damped axial vibration are calculated. For this purpose, the equation of forced axial vibration with damping for the propulsion shafting is derived and its steady-state response is calculated by the mechanical impedance method. A computer program for above calculations is developed. The measured values are analyzed and the calculated results are compared with the measured ones. They show fairly good agreements and the reliability of developed program is confirmed.

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