• Title/Summary/Keyword: Crankcase

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Optimal Design of Positive Crankcase Ventilation Valve (PCV(Positive Crankcase Ventilation) 밸브 최적화 설계)

  • Lee, J.H.;Kim, J.H.;Lee, Y.W.
    • Journal of Power System Engineering
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    • v.10 no.2
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    • pp.68-74
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    • 2006
  • In the development of new automobiles, the efforts to reduce environmental problems like air pollution have been risen. Blowby gas consists of about $20{\sim}35%$ of total amount of Hydrocarbon (HC), one of dangerous pollutants issuing from automobiles. A PCV valve is a very small component in an automotive engine but it is a very important part. Because that a PCV valve is used to control blowby gas and to recirculate it into a manifold automatically. Although it has very simple operating principle, designing a PCV valve is so difficult due to interaction between fluid and solid. In this study, our purpose is to develop a design program for a PCV valve and to verify its efficiency. Both Bernoulli equation and 4th order Runge-Kutta method were adopted to predict spool displacements and flow patterns. Comparing with experiments, it was found that both spool diameters and displacements were predicted well, however, flow rates showed a little differences because of the assumption of non viscous flow.

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A Study on the Optimal Design for a Positive Crankcase Ventilation valve (크랭크케이스 강제 환기 밸브의 최적설계에 관한 연구)

  • Lee J. H.;Lee Y. W.;Kim J. H.
    • 한국전산유체공학회:학술대회논문집
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    • 2005.04a
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    • pp.197-201
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    • 2005
  • According to operating conditions of each engine, a PCV valve has various flow rates and pressure characteristic. In a developed country, it has been developing by a computational design simulation. But, Korean companies have no ability of technical design for a PCV valve. So, they depend on their experiments and copy the designs of foreign companies when they need to design new PCV valves. These problems cause increase of error rate and take much time. Hence, optimal design for a PCV valve is needed to secure for continuous competition against foreign automobile companies. In this study, we used 4th order Runge-Kutta method for the prediction of spool movements and applied Bernoulli's equation for the determination of flow area. A spool geometry and spool displacement were predicted to be satisfied in comparison with their experiment.

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EFFECT OF THE DIFFERENTIAL PRESSURE BY THE BLOW-BY GAS FLOW ON THE PCV VALVE WITH A CRACK

  • Song, S.M.;Kwon, O.H.;Lee, Y.W.
    • International Journal of Automotive Technology
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    • v.8 no.2
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    • pp.219-224
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    • 2007
  • Recently, atmospheric contaminations has become worse due to the increased number of automobile. The PCV (Positive Crankcase Ventilation) valve acts as a flow control to allow re-combustion of blow-by gas by having it flow from a crankcase to an inlet manifold suction tube. Also, during the fabrication of the PCV valve, micro cracks may occur in the valve body and be extended under operation. The excessive stress distribution and crack initiation on the PCV valve body would bring an unstable blow-by gas flow rate control and would cause valve failure. The purpose of this study is to examine the crack affects on the stress and strain variations on the PCV valve according to the inlet and outlet manifold under differential pressures. From the results, we can explain the behavior of the crack extension for a safe condition of PCV valve.

A Numerical Analysis of Flow Characteristics and Oil Separation Performance for Cyclone Oil Separator Designs (사이클론 오일분리 장치 형상변화에 따른 유동 및 오일분리 성능에 관한 해석적 연구)

  • Cho, Yong-Seok;Lee, Seang-Wock;Woo, Keun-Sup;Yoon, Yu-Bin;Park, Young-Joon;Lee, Dug-Young;Kim, Hyun-Chul;Na, Byung-Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.22-28
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    • 2008
  • A closed type crankcase ventilation system has been adopted to engines to prevent emission of blow-by gas to atmosphere. In the early closed type crankcase ventilation system, blow-by gas which contains engine lubricating oil is re-circulated into the intake system. The blow-by gas containing oil mist leads to increased harmful emissions and engine problems. To reduce loss of the engine oil, a highly-efficient oil separation device is required. Principle of a cyclone oil separator is to utilize centrifugal force in the separator and, therefore, oil separator designs depend on rotational flow which causes the centrifugal force. In this paper, flow characteristics and oil separation performances for cyclone type designs are calculated with CFD methodology. In the CFD model, oil particle was injected on a inlet surface with Rosin-Rammler distribution and uniform distribution. The major design parameters considered in the analysis model are inlet area, cone length and outlet depth of the oil separator. As results, reducing inlet area and increasing cone length increase oil separation performance. Changes in outlet depth could avoid interference between rotational flow and outlet flow in the cyclone oil separator.

A Study on the Correlation of Oil Drain and Engine Tilting Angle (오일 드레인과 엔진경사각도간의 상관관계)

  • Kim, Dae-Yeol;Park, Pyong-Wan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.5
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    • pp.51-57
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    • 2011
  • Parametric studies based on analysis of lubrication system of a four cylinder gasoline engine are illustrated system in this paper. In development process of engine lubrication system, parts of failure cases are related with oil pull over and oil churning phenomenon. The crankcase & head system pressure by oil churning phenomenon are gradual increased. It cause oil pull over phenomenon at engine breather line and oil over-consumption. In order to improve oil reduction and oil pull over phenomenon are also considered in the developing state. For this study, the characteristics of engine lubrication system are measured at various tilting angle and drain hole sizes. In addition, the oil flow & oil quantity are tested by blow by meter and catch jar. Results are presented to stabilize the oil supply system at sever driving condition. The data from present study are available for the engine lubrication system.

A Numerical Analysis of Oil Separation Performance Classified by Oil Mist Diameter for Cyclone Oil Separator (실린더 헤드커버 내장형 오일분리 장치의 오일 직경별 분리효율에 관한 해석적 연구)

  • Kim, Hyung-Gu;Yoon, Yu-Bin;Park, Young-Joon;Lee, Seang-Wock;Cho, Yong-Seok
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.3026-3031
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    • 2008
  • In conventional closed-loop crankcase ventilation systems, the lubrication oil had to be re-circulated to the intake manifold, in the form of oil mist mixed with the blow-by gas. This blow-by gas containing the engine lubricant oil affects on the engine problems and the exhaust emissions. A high-efficient oil separator is required to minimize consumption of engine oil and reduce harmful emissions. In the conventional oil separator of CI engines, it has good oil separation performance even though separator design is simple, due to lots of the blow-by gas. As the emission regulation becomes severe, the oil separator for SI engines is also required. But in SI engines, separator design should be optimized, due to small size of oil particles and little amount of blow-by gas. In this study, oil separation performance classified by diameter of oil mist in cylinder head cover internal model which has three cyclones and two baffle plates for SI engine is calculated with CFD methodology.

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Automotive pollution & control strategy (자동차 공해 및 그 대책)

  • 장익순
    • Journal of the korean Society of Automotive Engineers
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    • v.8 no.4
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    • pp.1-12
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    • 1986
  • 대기오염의 역사는 산업의 발전과 그 맥락을 같이 한다. 자동차가 대기오염의 한 Source로 주목 을 받기 시작한 것은 1940년대초 LA의 극심한 Smog발생의 원인을 찾으면서 부터이며, 1950년대 에 와서 Haagen Smit박사에 의해 Photo Smog의 Mechamism이 해석되면서 Smog를 유발하는 HC, NOx는 자동차 배출 Gas가 50% 이상을, 유해한 CO는 90%이상을 기여한다는 것이 파명되 어, 1965년 미국 California주에서 자동차에 대한 배출 Gas규제가 최초로 시작되었다. 자동차 배출 Gas로서 규제대상은 HC(타화수소), CO, NOx(질소산화물)이며, 엔진 Crankcase Emission(Blow-by Gas), Tail pipe로부터 배출되는 Exhaust Emission, 그리고 연료 Tank, 기 화기등의 연료계로부터 배출되는 Evaporative Emission에서의 HC, CO, NOx 각 상한치를 규제 하고 있다.

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Experimental Study on the Tribological Characteristics including of Oil Leakage in Valve Stem

  • Lee, Il-Kwon;Chun, Yoon-Soo;Kim, Sung-Won;Kim, Chung-Kyun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.421-422
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    • 2002
  • The purpose of this paper is to investigate the leakage characteristics of the valve stem in the gasoline engines. Especially, three factors affecting oil leakage are the power cylinder, engine head system, and the positive crankcase ventilation system. Which is the most variables, analysis difficulty is the valve stem seal characteristics. The testing system is used with oil motoring system. The leakage of an engine is analyzed for the cylinder temperature, atmosphere pressure, positive pressure, negative pressure, revolution of the camshaft and the surface roughness of the valve stem.

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