• 제목/요약/키워드: Crank Shaft

검색결과 100건 처리시간 0.023초

노멀라이징 열처리한 구상 흑연 주철의 마찰.마모특성 평가에 관한 연구 (A Study on the Evaluation of the Friction and Wear Properties for Normalized Ductile Cast Iron)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • 제23권4호
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    • pp.440-446
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    • 1999
  • This study is mainly concerned with the friction and wear properties for the specimens of crank shaft which are made of ductile cast iron. The friction and wear tests were carried out for the nor-malized ductile cast iron specimens and their properties were compared with each other at reheat-ing temperatures(550^{\circC,\; 600^{\circ}C,\; 650^{\circ}$) and in dry condition at different friction velocity(0.94 m/s 1.88m/s 2.83m/s) range. After austenized at $910^{\circ}C$ it is observed that the higher the reheating temperature is the hardness becomes decrease which is supposedly attributed to the fact that the amount of pearlite austenite matrix is rduced by reheating after normalizing and that as the reheating temperature goes up the pearlite generated is less and the interval between the pearlites were widened at last to make pearlite globular. At the low velocity the friction coefficient increase in the beginning and gets stabilized as the sliding distance increases. As the friction velocity grows the friction coefficient decreases suppos-edly since the abrasive wear is heavier at low velocity than at the high velocity as the friction tem-perature at low velocity is lower than at high velocity.

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콤바인 예취장치의 절단특성에 관한 연구( I ) -절단현상 및 표준형 칼날의 절단특성- (Cutting-Pattern and Cutting Characteristics of the Reciprocating Cutter-bar of Combine Harvester(I) -Cutting Mechanism and Cutting Characteristics of the Standard Type Reciprocating Knife-)

  • 정창주;이성범;인효석
    • Journal of Biosystems Engineering
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    • 제20권1호
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    • pp.3-12
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    • 1995
  • This study was conducted to investigate the cutting mechanism of the reciprocating knife of combine harvester. The cutting operation of reciprocating knife was demonstrated through the cutting pattern diagram which was drawn by computer graphics. Various kinds and dimensions of standard-type reciprocating knives were analyzed by the developed program. The results are summarized as follows : (1) For the 50mm standard reciprocating knife, the bunching area and the maximum stalk-deflection were decreased rapidly according to the increase of cutting velocity ratio by 1.0 and decreased very slowly over this ratio. But, the secondary cut was occurred at ratio of 1.0 and increased rapidly over this ratio. (2) The 76mm standard knife showed better cutting mechanism than the 50mm, in two respects : the larger cutting area per one stroke and the lower revolutional speed of crank shaft for the same cutting velocity. (3) In respect to the bunching area and the secondary cutting length, the adequate height of 50mm standard reciprocating knife was 45~50mm. (4) In order to maintain the proper cutting mechanism, the adequate cutting velocity at forward speed of 0.5㎧ to 1.2m/s was from 0.4m/s to 1.2m/s for the standard knife.

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Flow-forming 공법을 이용한 annulus gear 제조 기술 연구 (Study on the manufacturing technology of the annulus gear by using flow-forming method)

  • 이성민;김봉준;변원용;김태덕;박은수;권용남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2011년도 춘계학술대회 논문집
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    • pp.261-262
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    • 2011
  • Conventional automatic transmission system includes a hydrodynamic torque converter to transfer engine torque from an engine crank shaft to a rotatable input members, which are of complex design permitting them to serve several functions. These are clutches or brakes which couple the rotatable input member to member of a planetary gear set. The annulus gear for an automatic transmission is a monolithic gear having a set of gear teeth formed on an inner surface which is coupling with a set of planetary gear. In this study, the flow forming method is applied to the manufacturing of the annulus gear. This cold forming is proper method in order to manufacture dimensionally precise and round hollow components such as annulus gear. By pre-calculated amount of wall thickness reduction, the seamless tube of SAE1026 is compressed above its yield strength, plastically deformed and made to flow in several roll passes. According to this study, the desired geometry of the annulus gear can be achieved when the outer diameter and the thickness of the tube are properly decreased by compressed roll passes and the available material volume is easily forced to flow longitudinally over the shape of mandrel.

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선박용 디젤 엔진의 구조진동에 의한 방사소음 해석 (Radiated Noise Analysis of Marine Diesel Engine from Structural Vibration)

  • 김대환;정의봉;박정근;홍진숙
    • 한국소음진동공학회논문집
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    • 제18권1호
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    • pp.26-34
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    • 2008
  • This paper summarizes a design procedure of radiated noise from engine blocks of marine engines. This air-borne noise is one of the significant noise contributors including the aeroacoustic noise due to intake and exhaust and the re-radiation due to structure-borne noise. Excitation forces by engine operations are evaluated taking into account the power generation mechanism from the burning process to the subsequence motion of internal parts; piston, connecting rod, and crank shaft. The acoustic transfer vector method is incorporated to effectively simulate the radiated noise field under the various operation conditions. A contribution analysis for the various excitations to the radiated noise is conducted. It is found that the firing pressure is the main source of the radiated noise, and so the structure of the cylinder can be modified to significantly reduce the radiated noise from the engine block.

FEM을 이용한 왕복동 공기압축기의 피스톤 및 커넥팅로드의 구조해석 (Transient Structural Analysis of Piston and Connecting Rods of Reciprocating Air Compressor Using FEM)

  • ;양창조;김준호;김부기
    • 해양환경안전학회지
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    • 제23권4호
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    • pp.393-399
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    • 2017
  • 왕복동식 압축기에서 피스톤과 커넥팅로드는 중요한 부분이다. 이러한 주요부에 기계적 부하가 과도하게 가해지면 해당 기부속이 손상될 수 있으며, 교체하기도 쉽지 않고 비용도 많이 든다. 따라서 내구성과 수명에 영향을 미치는 요인을 분석할 필요가 있다. 본 연구의 주요 목적은 피스톤과 커넥팅로드의 최대 응력 집중 위치를 확인하는 것이다. 이를 위해 설계된 공기압축기의 작업 공정의 동적계산을 기반으로 피스톤 및 커넥팅로드의 응력 분석을 수행하였다. 공기압축기의 피스톤과 커넥팅로드의 3 차원 모델을 따로 설계하고, 이러한 부품들의 유한요소 해석은 수치해석적인 근사해법을 사용하였다. 피스톤은 열 경계 조건 없이 크랭크 샤프트의 각도에 따라 압력 부하를 받는다. 시뮬레이션 결과는 피스톤과 커넥팅로드의 응력 집중 위치와 그 값을 예측하고 추정할 수 있다. 그 결과 크랭크 각도 $135^{\circ}$$225^{\circ}$에서 피스톤은 190MPa, 커넥팅로드는 123MPa 이상의 최대 등가응력이 나타났으며 이는 인장 항복강도 이하의 값이다. 또한, 커넥팅로드와 피스톤에 계산 된 안전 계수는 1보다 높게 나타났다. 더욱이, 이러한 결과는 왕복동 공기압축기 제작사에 피스톤 및 커넥팅로드를 설계함에 있어서 최적화를 위한 참고 자료로 활용 될 수 있다.

내연기관 기반 드론용 하이브리드 엔진 시스템 설계 (The Design of a Hybrid Engine System Based on a Reciprocal Engine For Unmanned Aerial Vehicles)

  • 강병규;김근배
    • 항공우주시스템공학회지
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    • 제14권5호
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    • pp.42-48
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    • 2020
  • 본 논문은 2행정 피스톤 엔진 기반 발전기 및 배터리로 구성된 드론용 전기추진시스템 설계 과정에 대해 다룬다. 연구의 목적은 하이브리드 시스템의 높은 에너지 밀도를 이용하여 비행시간을 증가 시키고 화석연료 사용량을 줄임으로써 환경 변화에 대처함에 있다. 시스템은 6 kW의 출력을 생산할 수 있고, 엔진 RPM 제어를 통해 부하 요구에 맞는 출력 조절이 가능하다. 또한 배터리를 추가 장착함으로써 출력 보완재 역할 뿐만 아니라 비상시 제한된 시간 내 주 전력으로 사용할 수 있다. 또한 발전기를 엔진 크랭크축에 직접 연결함으로써 설계 복잡성을 줄여 동체 내 공간 활용성을 증대 시켰다.

저속 2행정 디젤엔진의 종진동 댐퍼 동특성에 관한 연구 (A Study on the Dynamic Characteristics of Axial Vibration Damper for Two Stroke Low Speed Diesel Engine)

  • 이돈출;김정렬;김의간
    • Journal of Advanced Marine Engineering and Technology
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    • 제18권2호
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    • pp.113-121
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    • 1994
  • Since two oil shocks in 1970s, all of engine makers have persevered in their efforts to reduce specific fuel consumption and to increase engine power rate as much as possible in marine diesel engines. As a result, the maximum pressure in cylinders of these engines has been continuously increased. It causes direct axial vibration. The axial stiffness of crank shaft is low compared to old types of engine models by increasing the stroke/bore ratio and its major critical speed might occur within engine operation range. An axial damper, therefore, needs to be installed in order to reduce the axial vibration amplitude of the crankshaft. Usually the main critical speed of axial vibration for the propulsion shafting system with a 4-8 cylinder engine exists near the maximum continuous revolution(MCR). In this case, when the damping coefficient of the damper is increased within the allowance of the structural strength, its stiffness coefficient is also increased. Therefore, the main critical speed of axial vibration can be moved beyond the MCR. It has the same function as a conventional detuner. However, in the case of a 9-12 cylinder engine, the main critical speed of axial vibration for the propulsion shafting system exists below the MCR and thus the critical speed cannot be moved beyond the MCR by using an axial damper. In this case, the damping coefficient of an axial damper should be adjusted by considering the range of engine revolution, the location and vibration amplitude of the critical speed, the fore and aft vibration of the hull super structure. It needs to clarify the dynamic characteristics of the axial vibration damper to control the axial vibration appropriately. Therefore authors suggest the calculation method to analyse the dynamic characteristics of axial vibration damper. To confirm the calculation method proposed in this paper, it is applied to the propulsion shafting system of the actual ships and satisfactory results are obtained.

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Mat묘의 육모조건이 이앙기의 소요전단력에 미치는 영향 (Effects of Various Growing Conditions of the Mat-type Seedlings on the Cutting forces for ower Rice Transplanter.)

  • 허민근;김성래
    • Journal of Biosystems Engineering
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    • 제4권1호
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    • pp.48-57
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    • 1979
  • In order to obtain a standard reference for designing an adequate power rice transplanter, the cutting forces depending upon variety of seedling, sowing density, seedling age and soil moisture content of mat-type seedling were measured by the rice transplanter installed with force measuring device of dynamic strain gage system in the laboratory. The result of this study are summarized as follows : 1. Cutting velocity and acceleration transplanting hoe obtained from jinematic analysis of planting mechanism was 1.32m/sec and 81.5m/$sec^2$ when planting crank-shaft rpm was 160. 2. Little difference between cutting forces on 30-days old seelings of japonica and Indica type was observed, as the cutting forces determined were 2.0kg per hill for Japonica type and 2.1kg per hill for Indica type. 3. Cutting forces determined on 40-days old seedlings were 2.5kg, 2.3kg, 3.1kg and 2.9kg per hill for Milyang No.15, Tongil, Akibare and Milyang No.23 compared to the other varieties. 4. The cutting force was not greatly affected by the sowing densities , only five percent of differences were observed epending upon the sowing densities. 5. Cutting forces were 2.7kg and 2.0kg per hill on 40-days old seedlings and 30-days old seedlings respectively. About 38 percent of more forces was required in cutting 40-days old seedling than in cutting 30-days old seedlings. 6. More cutting forces were required as soil moisture content of mat-type seedling was decreased. 7. Root length after cutting by the planting hoe and their relationships with soil moisture content on 30-days old seedlings, are as follows ; $y=4.147-11.384x+ 28.854x^2$ where , $y$=root length after cutting. (cm) , $x$=soil ture content of mat type seedlings.(%, d.b.) 8. Cutting forces were varied with the width of cuttings ; those on 40-days old mat type seedlings were 2.7kg and 2.2kg per hill when cutting with 14 mm and 10mm of width respectively, about 32 percent of more forces was required when cuting with 14mm of width compared to 10mm of width.

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LPG 엔진에서 수소첨가에 따른 배기 성능과 열효율에 미치는 영향 (Effects of hydrogen-enriched LPG fuelled engine on exhaust emission and thermal efficiency)

  • Kim, jinho;Cho, unglae;Choi, gyeungho
    • 한국수소및신에너지학회논문집
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    • 제12권3호
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    • pp.169-176
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    • 2001
  • The purpose of study is to obtain low-emission and high-efficiency in LPG engine with hydrogen enrichment. The test engine was named heavy-duty variable compression ratio single cylinder engine (VCSCE). The fuel supply system provides LPG/hydrogen mixtures based on same heating value. Various sensors such as crank shaft position sensor (CPS) and hall sensor supply spark timing data to ignition controller. Displacement of VCSCE is $1858.2cm^3$. VCSCE was runned 1400rpm with compression ratio 8. Spark timing was set MBT without knocking. Relative air-fuel ratio(${\lambda}$) of this work was varied between 0.76 and 1.5. As a result, i) Maximum thermal efficiency occurred at ${\lambda}$ value 1.0. It was shown that thermal efficiency was increased approximately 5% with hydrogen enrichment at same ${\lambda}$ value. ii) Engine-out carbon monoxide (CO) emissions were decreased at a great rate under LPG/hydrogen mixture fuelling. iii) Total hydrocarbon (THC) emission was much exhausted in rich zone, same as CO. But THC was exhausted a little bit more in lean zone. iv) Finally, engine-out oxides of nitrogen (NOx) was increased with ${\lambda}$ value 1.0 zone at a greater rate with hydrogen enrichment due to high adiabatic flame temperature.

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고장 사례 분석을 통한 수중함용 디젤엔진 건전성에 관한 연구 (A Study on the Improvement of Operation Performance of Wet Bell Diving System in the Salvage Ship)

  • 최우석;민태규;김병호;장호성
    • 한국산학기술학회논문지
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    • 제21권8호
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    • pp.98-106
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    • 2020
  • 본 연구는 고장 사례 분석을 통한 수중함용 디젤엔진 건전성에 관한 내용으로 수중함 건조 중 발생한 비정상 디젤엔진 정지 현상에 대한 발생 원인을 다각도로 분석하였으며 또한 2차 손상 부위에 대한 건전성을 검토하였다. 디젤엔진 정지 현상에 대해서는 비정상 전 후로 피스톤 내부 온도변화 및 손상부 점검 확인을 통해 분석 하였다. 또한 폭발로 인한 2차 손상 부위를 분석하기 위해 디젤엔진의 가장 핵심 부품인 크랭크 축으로 전달되는 인장응력 및 압축응력을 계산 하였고 유한요소 해석을 통해 응력분포를 검토 하였으나 크랭크 축은 설계적으로 안전하다는 것을 확인 하였으며, 최종적으로 디젤엔진을 함 외부로 취외하여 정밀 점검 하였을 때에도 크랭크 축에는 손상이 없는 것을 확인 하였다. 본 연구결과를 통하여 디젤엔진 비상정지 사고 발생에 대한 크랭크 축의 건전성을 사전 검증하였다. 이에 최소 범위에서 점검 및 복구하였으며 디젤엔진 품질을 확보 할 수있었다. 본 연구를 통하여 향후 디젤엔진 품질문제 검토 시 건전성확보를 위한 참고자료로 활용될 수 있을 것으로 기대된다.