• Title/Summary/Keyword: Crane Control Systems

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A Study on Tracking Control of an Industrial Overhead Crane Using Sliding Mode Controller (슬라이딩모드 제어기를 이용한 산업용 천정크레인의 추종제어에 관한 연구)

  • Park, Byung-Suk;Yoon, Ji-Sup;Kang, E-Sok
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.11
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    • pp.1022-1032
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    • 2000
  • We propose a sliding mode controller tracking the states of a time-varying reference model. The reference model generates the desired trajectories of the states, and the sliding mode controller regulates robustly the errors between the desired states and the measured states. We apply this controller to the overhead crane. Its reference model generates the trajectories of the damped-out swing angle and the swing angular velocity to suppress the swinging motion caused by the acceleration and the deceleration of crane transportation. Also, this model generates the desired trajectories of the position and velocity of the crane. The crane model is identified from the experimental data using an orthogonal function. Kalman filtering is applied to estimate the crane states. The designed controller is simulated on a computer and is tested through a 2-ton industrial overhead crane using the vector-controlled servo motor system. It is verified that, from the simulated and experimental results, the sliding mode controller tracking a time-varying reference model works well.

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Oscillation Motion Control of Gantry Crane System with Arm for Anti-Sway (Anti-sway용 암을 가진 겐트리 크레인의 흔들림저감 제어)

  • Kim, H.S.;Park, H.S.;Lee, D.H.;Park, J.H.;Kim, S.B.
    • Journal of Power System Engineering
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    • v.2 no.1
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    • pp.73-79
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    • 1998
  • In practical fields, the sway of crane systems leads to extra stress to the crane structure during the transporting operation and it is in close connection with its life. Usually, when we operate the cranes with high speed and manual control, the sway motion is irreducible. In this paper, a new type of crane system is proposed to avoid the irreducible sway of the crane systems. The proposed system is composed of mechanical arm with function of anti-sway based on conventional line system. By the anti-sway arm, we can realize to prevent the sway of the container box but cannot avoid the oscillation for the overall body of the crane. So, a controller design method to solve the above stated problem must be considered. The problem is solved by adopting the velocity pattern control methods of trapezoidal and curve types and its effectiveness is proved through experimental results.

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A Feedback Control System for Suppressing Crane Oscillations with On-Off Motors

  • Hekman, Keith A.;Singhose, William E.
    • International Journal of Control, Automation, and Systems
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    • v.5 no.3
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    • pp.223-233
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    • 2007
  • Crane payloads frequently swing with large amplitude motion that degrades safety and throughput. Open-loop methods have addressed this problem, but are not effective for disturbances. Closed-loop methods have also been used, but generally require the speed of the driving motors to be precisely controlled. This paper develops a feedback control method for controlling motors to cancel the measured payload oscillations by intelligently timing the ensuing on and off motor commands. The effectiveness of the oscillation suppression scheme is experimentally verified on an industrial bridge crane.

Performance Evaluation of Network Protocol for Protocol for Crane System (자동화 크레인을 위한 네트워크 프로토콜의 성능 평가)

  • Nam Kyoung-Nam;Kim Man-Ho;Lee Kyung Chang;Lee Suk
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.8
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    • pp.709-716
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    • 2005
  • As a way to build more efficient and intelligent container cranes for todays hub ports, communication networks are used to interconnect numerous sensors, actuators, controllers, and operator switches and consoles that are spatially distributed over a crane. Various signals such as sensor values and operator's commands are digitized and broadcast on the network instead of using separate wiring cables. This not only makes the design and manufacturing of a crane more efficient, but also easier implementation of intelligent control algorithms. This paper presents the performance evaluation of CAN(Controller Area Network), TTP(Time Triggered Protocol) and Byteflight that can be used for cranes. Through discrete event simulation, several important quantitative performance factors such as the probability of a transmission failure, average system delay (data latency) and maximum system delay have been evaluated.

Development of controller for anti-swing and position of crane (크레인의 Anti-Swing 및 위치 제어기의 개발)

  • 정승현;권판조;이달해
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.277-281
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    • 1996
  • The roof crane system is used for transporting a variable load to a target position. At this time, the goal of crane system is transporting to a goal position as soon as possible with no rope oscillation. Generally crane is operated by expert's knowledge, but recently automatic control with high speed and rapid transportation is required. In this thesis we developed fuzzy controller of crane which has simplified expert's knowledge base for anti-swing and rapid tansportation to goal position.

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Robust Controller Design for Uncertain Dynamic System Using Time Delay Control and Sliding Mode Control Method (시간지연 제어와 슬라이딩모드 제어기법을 이용한 불확실한 동적 시스템의 강인 제어기 설계)

  • 박병석;이인성;윤지섭;강이석
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.225-225
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    • 2000
  • We propose the hybrid robust controller for TDC(Time Delay Control) and SMC(Sliding Mode Control) method. TDC and SMC deal with the time-varying system parameters, unknown dynamics and unexpected disturbance. This controller is applied to follow the desired reference model for the uncertain time-varying overhead crane. The control performance is evaluated through simulation. The theoretical results indicate That the proposed controller shows excellent performance to an overhead crane with the uncertain time-varying parameters and disturbance.

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Nonlinear Control of Residual Say of a Container Crane in the Perspective of Controlling an Underactuated System (불충분한 작동기를 가진 매니퓰레이터의 비선형제어)

  • 김영민;홍금식;이교일
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.249-252
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    • 1997
  • In this paper the sway-control problem of a container crane is investigated in the perspective of controlling an underactuated mechanical system. For fast loading/unloading of containers from the ship, quick suppression of the remaining swing motion of the container at the end of each trolley stroke is crucial. Known nonlinearities are fully incorporated by feedback linearization. Robustness is enhanced by variable structure control. Compared with the linear LQ control, much better performance can be obtained.

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Analysis of Perceived Accident Causes and Special Training Status for Safety of Crane Operation (크레인 작업의 안전성 향상을 위한 작업자 체감 사고 원인 및 특별교육 현황 분석)

  • Lee, Yongseok;Jung, Kihyo
    • Journal of the Korea Safety Management & Science
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    • v.24 no.1
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    • pp.91-98
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    • 2022
  • Since cranes are a kind of complex human-machine systems, it is almost impossible to completely secure safety with current technologies. Therefore, managerial interventions to prevent human errors are needed for safely operating a crane. The Occupational Safety and Health law states that cabin-type crane operators should have crane drivers' licence and crane-related operators (e.g., pendent-type crane operators, slinging workers) should take a special safety training. However, statistics on industrial accidents showed that fatalities due to crane accidents (185 accidents occurred during 2013~2017) were the highest among hazardous machinery and equipment. To effectively control the crane-related accidents, voices of crane workers need to be analyzed to investigate the current status. This study surveyed perceived causes of crane accidents and status of special safety training for crane workers of 387. The survey revealed that 24.3% of the respondents experienced crane accidents and 31.4% eye-witnessed crane accidents. 79% of the respondents pointed human errors such as improper crane operation and improper slinging as the first cause. Lastly, only 16.7% of the respondents took a professional special safety training; but the rest took lecture-based or incomplete education. The findings of the present study can be applied to improve crane-related policies and special safety training systems.

A Study on Controller Design for An Optimal Control of Container Crane (컨테이너 크레인의 최적제어를 위한 제어기 설계에 관한 연구)

  • 최성욱;손주한;이진우;이영진;이권순
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.142-142
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    • 2000
  • During the operation of crane system in container yard, it is necessary to control the crane trolley position so that the swing of the hanging container is minimized. Recently an automatic control system with high speed and rapid transportation is required. Therefore, we designed a controller to control the crane system with disturbances. In this paper, Ive present the neural network two degree of freedom PID controller to control the swing motion and trolley position. Then we executed the computer simulation to verify the performance of the proposed controller and compared the performance of the neural network PID controller with our proposed controller in terms of the rope swing and the precision of position control . Computer simulation results show that the proposed controller has better performances than neural network PID with disturbances.

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Development of Multimotor Control Strategy with Network (네트워크를 이용한 다수 전동기 제어 기법의개발)

  • 최명규
    • Proceedings of the KIPE Conference
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    • 2000.07a
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    • pp.115-118
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    • 2000
  • This paper describes the method to control the multimotor drive system with network. The LonWorks network which is a leading industrial control network is applied to the yard crane position control system driven by three motors. The host computer is able to control and monitor three motor drive systems in a yard crane through network. The performance of proposed method is verified on experiments with simulator of yard crane.

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