• Title/Summary/Keyword: Crack hole size

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A Study on the Threshold Condition of Crack Propagation for Pre-Crack and Micro-Hole Specimens (프리크랙과 微小圓孔材의 크랙成長 下限界條件에 관한 硏究)

  • 송삼홍;윤명진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.278-285
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    • 1988
  • The Critical size of artificially induced micro-holes in 0.17%, 0.36% Carbon steel Specimens with Spheroidized Cementite and in 0.17% carbon steel specimens with martensite structure is compared with annealed pre-crack in order to discuss the physical meaning of the fatigue limit and evaluation of the tolerant micro flaw size at the stress level of the fatigue limit. Results obtained were summarized as follows; (1) In this study, non-propagating crack length of Smooth specimen and critical pre-crack length (lc) is coincide. (2) In the carbon steels with spheroidized cementite structure, critical pre-crack length (lc) and allowable micro-hole size (dc) is coincide each other at the fatigue limit level. (3) It has been published that there exists a particular size of micro-hole which has no effect on the fatigue limit. In this study, the micro-hole of critical size can be regarded as equivalent to a tolerant micro flaw which would not reduce the fatigue limit.

Behavior of Initiation and Propagation of Fatigue Cracks around Microholes (미소원공주위의 피로크랙발생전파 거동에 관한 연구)

  • 송삼홍;오환석
    • Journal of Ocean Engineering and Technology
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    • v.1 no.2
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    • pp.74-82
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    • 1987
  • This study has been made to investigate into the behavior of fatigue limit, of fatigue crack initiation, and of fatigue crack propagation under the condition of rotating bending stress; specifically on the independency of stress field as well as the crack behavior of surface micro hole defect, which is made artificially through the specimen. The results obtained can be summarized as followa; 1) For the single micro hole defect, initiation of fatigue crack is occurred at both tips of microhole defect simultaneosly along the slip which are produced in the range of maximum principal stress arround micro hole defect independent of the size of micro hole defect. 2) For the neighbored deuble micro hole defects with equal size, in the range ($\frac{L}{r}$)ratio $\gtrsim$ 3 defined as the size of micro hole defect(2r) to the distance between the centers of micro hole defects (2L), the crack behavior of the micro hole defects is same as single one. However, for the range of $\frac{L}{r}$<3, the interference effect becomes significant as the ratio approaches to 1.

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Behavior of Fatigue Crack around Micro-Hole and Ferrite Grain Size (微小圓孔材의 疲勞크랙擧動 과 페라이트 結晶粒度)

  • 송삼홍;오환섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.4
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    • pp.421-429
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    • 1985
  • This study has been made to investigate into the relation between fatigue crack behavior and ferrite grain size. As experimental observation of the low-carbon steel specimen with the drilled micro-hole under rotating bending stress was made to accomplish this investigation. Obtained results are as follows; (1) The fatigue limit of micro-hole depends upon the magnitude of ferrite grain size, as indicated by the Hall-Petch formula. (2) The fatigue crack occurring around the micro-hole is of shear type, and the frequency of fatigue crack initiation depends upon the ferrite grain size. (3) The magnitude of ferrite grain size affects the behavior of fatigue crack propagation up to the crack size of 0.3mm. The effect, however, is negligible for the crack size larger than 0.3mm.

The Variation of Stress Concentration Factor and Crack Initiation Behavior on the Hole Defects Around the Rivet Hole in a Aircraft Materials (항공재료 리벳홀에 인접한 원공결함의 위치에 따른 응력집중계수의 변화와 균열발생거동)

  • Song, Sam-Hong;Kim, Cheol-Woong;Kim, Tae-Soo;Hwang, Jin-Woo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.381-388
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    • 2003
  • The material deficiencies in the form of pre-existing defects can initiated cracks and fractures. The stress distribution and fatigue crack initiation life of engineering materials may be associated with the size, the shape and the relative location of defects contained in the component. The objective of this study is to investigate the effect of arbitrarily located hole defect around the rivet hole of a wing section in monolithic aluminum and Al/GFRP laminates under cyclic bending moment during a service load. The stress distribution and the fatigue crack initiation behavior near a rivet hole of on the relationships between stress concentration factor ($K_t$) and relative position of defects were considered. The test results indicated the features of different stress field. Therefore, the stress concentration factor ($K_t$) and the fatigue crack initiation behavior was illustrated different behavior according to each position of hole defect around the rivet hole in monolithic aluminum and Al/GFRP laminates.

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Variation of Notch Shape on the Delamination Zone Behavior in Al/AFRP Laminates (노치형태 변화에 따른 Al/AFRP 적층재의 층간분리거동)

  • Song, Sam-Hong;Kim, Cheol-Woong
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.278-285
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    • 2001
  • Aluminum/Aramid Fiber Reinforced Plastic(Al/AFRP) laminates are applied to the fuselage-wing intersection. The main objective of this study was to evaluate the delamination zone behavior of Al/AFRP with a saw-cut and circular hole using average stress criterion and the effect of notch geometry. Mechanical tests were carried out to determine the cyclic-bending moment and delamination zone observed ultrasonic C-scan pictures. In case of Al/AFRP containing saw-cut specimen, the shape and size of the delamination zone formed along the fatigue crack. However, in case of Al/AFRP containing circular hole specimen, the shape and size of delamination zone formed two types. first type, delamination zone formed along the fatigue crack. Second type, not observed fatigue crack. Therefore, delamination zone was formed dependently of the circular hole shape.

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Quantitative Evaluation of Fatigue Strength using a Surface defective Low Carbon Steel (저탄소강의 표면결개 방의 영향에 의한 피로강도의 정량적 평가)

  • 윤명진
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.4
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    • pp.42-49
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    • 1995
  • It is not clearly known how defects or inclusions of a low carbon steel affect a fatigue strength. We study this issue using SM15C materials. The investigation is carried out by a quantitative evaluation, and experimental findings are: (1) a fatigue limit of A series smooth specimen is 205MPa, and that of B, C, D series is 245MPa, 304MPa and 245MPa, respectively. (2) the fatigue limit varies with respects to the stress distribution I the vicinity of a defects and crack. (3) the micro hole creates a half-circular shape crack, while the hole depth is not critical to the fatigue strength, (4) considering the fatigue strength, the hole diameter is more significant than the hole depth, and (5) Fatigue limit of artificially defected specimen is lower than that of a flawless one (5-10%), however, there exist allowance size and depth of defect which don't get to influence at fatigue limit.

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Notched Strength and Fracture Criterion of Glass/Epoxy Plain Woven Composites Containing Circular Holes (원공을 가진 Glass/Epoxy 복합재료의 노치강도 및 파괴조건)

  • 김정규;김도식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.7
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    • pp.1285-1293
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    • 1992
  • The fracture behavior of glass/epoxy plain woven composite plates containing circular holes is experimentally investigated to examine the effects of hole size and specimen width on notched tensile strength. It is shown in this paper that the characteristic length according to the point stress criterion depends on the hole size and specimen width. For predicting the notched tensile strength, a modified failure criterion is developed. An excellent agreement is found between the experimental results and the analytical prediction of modified failure criterion. The notched strength and the characteristic length have an increase and decrease relations. When the unstable fracture occured, the critical crack length equivalent for the damage zone size at the edge of hole is about twice the characteristic length. The critical energy release rate G$_{c}$ is independent of hole size(0.03 .leq. 2R/W .leq. 0.5) under the same specimen width. However G$_{c}$ increases with an increase in specimen width which can be explained by stress relaxation due to the notch insensitivity.ity.

Behavior of Fatigue Crack Propagation from Surface Flaw (表面欠陷 에 發생하는 疲勞크랙擧動)

  • 송삼홍;오환섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.2
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    • pp.150-157
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    • 1985
  • In terms of behavior of fatigue cracks propagated after build-up around the artificial drilled miro-hole, this study has been made of the build-up process of slips and micro cracks, behavior of micro-crack propagation and the definition of fatigue limit under the rotating bending stress with low carbon steel. The results of this study are as follows: (1) The fatigue limit is the repropagating critical stress for the nonpropagating cracks which have grown to some limit around the micro-hole in regard of the magnitude of micro-hole. (2) Behavior of the slips and micro-cracks initiation are occurring simultaneously in front and in rear of micro-hole tips in the view of the rotational direction, regardless of the magnitude of micro-hole. (3) Behavior of fatigue crack propagation is different from magnitude of micro-hole, its behavior is propagation of single crack about respectively large hole, but about respectively small hole, fatigue crack propagated joining phenomena of micro-cracks. (4) The behavior of fatigue fracture is affected by the factor of its defects in the view of magnitude of micro-hole when the diameter of the micro-holes are smaller than 50.mu.m, and this is also affected with the size effect of micro-hole diameter.

A Study on the Effects of Artifacts on Fatigue Limit of Ductile Cast Iron with Ferritic Structure

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Mechanical Science and Technology
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    • v.14 no.10
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    • pp.1021-1027
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    • 2000
  • In this study, fatigue tests were performed to examine the effects of micro drill hole on fatigue limit of as cast and austempered ductile cast iron (ADI) using the rotary bending fatigue tester. As results, micro drill holes ($diameter{\leq}0.4mm$) did not influence the fatigue limit of ADI, compared to annealed ductile cast iron; the critical defect size of crack initiation, in ADI was larger than as cast. If the ${\sqrt{area}}$ of micro drill hole and graphite nodule in ADI are comparable, crack initiates at the graphite nodule. When the ruggedness developes through austempering treatment process, microstructure on crack initiation at micro drill hole is tougher than that of as cast ductile cast iron.

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A Study on Structure Minute Damage Assessment by Using PZT Patches (PZT를 이용한 구조물 미소손상 평가에 관한 연구)

  • Kim, Byung-Jin;Han, Su-Hyun;Hong, Dong-Pyo;Tae, Sin-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.201-205
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    • 2005
  • This work presents a study on development of a practical and quantitative technique for assessment of the structural health condition by piezoelectric Impedance-based technique associated with longitudinal wave propagaation. The natural frequency of the object has a tendency of frequency shifting according to hole size corresponded to real structure crack and crack size. In order to estimate the damage condition numerically, we suggest the evaluation method of Impedance peak frequency shift hF in this paper.

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