• 제목/요약/키워드: Crack Sizing

검색결과 37건 처리시간 0.024초

Finite Element Analysis of Laser-Generated Ultrasound for Characterizing Surface-Breaking Cracks

  • Jeong Hyun Jo
    • Journal of Mechanical Science and Technology
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    • 제19권5호
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    • pp.1116-1122
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    • 2005
  • A finite element method was used to simulate the wave propagation of laser-generated ultrasound and its interaction with surface breaking cracks in an elastic material. Thermoelastic laser line source on the material surface was approximated as a shear dipole and loaded as nodal forces in the plane-strain finite element (FE) model. The shear dipole- FE model was tested for the generation of ultrasound on the surface with no defect. The model was found to generate the Rayleigh surface wave. The model was then extended to examine the interaction of laser generated ultrasound with surface-breaking cracks of various depths. The crack-scattered waves were monitored to size the crack depth. The proposed model clearly reproduced the experimentally observed features that can be used to characterize the presence of surface-breaking cracks.

절단 유리판의 표면결함에 관한 실험적 연구 (Experimental Study on the Surface Defects of Scribed Glass Sheets)

  • 김청균
    • Tribology and Lubricants
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    • 제24권6호
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    • pp.332-337
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    • 2008
  • This paper presents the surface defect analysis based on the experimental investigation of scribed glasses. The scribing process by a diamond wheel cutter is widely used as a reliable and inexpensive method for sizing of glass sheets. The wheel cutter generates a small median crack on the glass surface, which is then propagated through the glass thickness for complete separation. The surface contour patterns in which are formed during a scribing process are strongly related to wheel cutter parameters such as wheel tip surface finish, tip angle and wheel diameter, and cutting process parameters such as scribing pressure, speed and tooling technique. The scribed surface of a glass sheet provides normal Wallner lines, which represent regular median cracks and crack propagation in glass thickness, and abnormal surface roughness patterns. In this experimental study, normal and abnormal surface topographic patterns are classified based on the surface defect profiles of scribed glass sheets. A normal surface of a scribed glass sheet shows regular Wallner lines with deep median cracks. But some specimens of scribed glass sheets show that abnormal surface profiles of glass sheets in two pieces are represented by a chipping, irregular surface cracks in depth, edge cracks, and combined crack defects. These surface crack patterns are strongly related to easy breakage of the scribed glass imposed by external forces. Thus the scribed glass with abnormal crack patterns should be removed during a quality control process based on the surface defect classification method as demonstrated in this study.

전자적 스캔에 의한 미소결함길이 평가기법 (A Small Crack Length Evaluation Technique by Electronic Scanning)

  • 조용상;김재훈
    • 비파괴검사학회지
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    • 제29권1호
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    • pp.15-20
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    • 2009
  • 초음파에 의한 결함평가 방법은 결과가 검사자의 경험과 지식에 의존되고 검사자에 따라 평가결과가 달라진다. 위상배열 초음파는 탐촉자 소자에 초음파를 발생하는 시간지연을 부여함으로서 초음파 빔의 집속방향과 위치를 전자적으로 제어할 수 있는 특징이 있으며 탐촉자를 움직이지 않고 결함의 평가가 가능하다. 본 연구에서는 위상배열 초음파의 전자적 스캔 특성을 이용하여 미소결함에 대한 크기평가의 기법에 대한 고찰을 하였다. 일반적으로 탐촉자를 움직여서 결함길이를 평가하는 기존의 방법은 결함의 길이가 아주 미소할 경우는 탐촉자의 이동거리 역시 미소하여 크기를 평가하기가 곤란하다. 따라서 전자적 스캔의 특성을 이용하여 미소결함에 대해서도 결함길이를 정확하게 평가할 수 있는 방법 및 기법에 대하여 고찰하여 그 유효성을 입증하였다.

Preliminary PINC(Program for the Inspection of Nickel Alloy Components) RRT(Round Robin Test) - Pressurizer Dissimilar Metal Weld -

  • Kim, Kyung-Cho;Kang, Sung-Sik;Shin, Ho-Sang;Chung, Ku-Kab;Song, Myung-Ho;Chung, Hae-Dong
    • 비파괴검사학회지
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    • 제29권3호
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    • pp.248-255
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    • 2009
  • After several damages by PWSCC were found in the world, USNRC and PNNL(Pacific Northwest National Laboratory) started the research on PWSCC under the project name of PINC. The aim of the project was 1) to fabricate representative NDE mock-ups with flaws to simulate PWSCCs, 2) to identify and quantitatively assess NDE methods for accurately detecting, sizing and characterizing PWSCCs, 3) to document the range of locations and morphologies of PWSCCs and 4) to incorporate results with other results of ongoing PWSCC research programs, as appropriate. Korea nuclear industries have also been participating in the project. Thermally and mechanically cracked-four mockups were prepared and phased array and manual ultrasonic testing(UT) techniques were applied. The results and lessons learned from the preliminary RRT are summarized as follows: 1) Korea RRT teams performed the RRT successfully. 2) Crack detection probability of the participating organizations was an average 87%, 80% and 80% respectively. 3) RMS error of the crack sizing showed comparatively good results. 4) The lessons learned may be helpful to perform the PINC RRT and PSI /ISI in Korea in the future.

집중유도형 교류전위차법에 의한 표면결함 및 이면결함의 평가에 관한 연구 (Evaluation of Surface Crack and Blind Crack by Induced Current Focusing Potential Drop(ICFPD) Technique)

  • 김훈
    • 비파괴검사학회지
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    • 제16권2호
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    • pp.86-94
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    • 1996
  • 파괴역학을 기초로 한 구조물의 수명 관리와 안전성 평가에 있어서, 결함의 크기는 매우 중요한 변수인자이다. 집중유도형 교류전위차법(ICFPD)은 구조물 부재의 표면, 이면 및 내면에 존재하는 결함을 검출하고, 그 크기를 측정하기 위하여 개발하였다. 본 비파괴법의 원리는 교류 전류가 흐르는 하나의 도선에 의하여 국부적인 영역에 전류를 집중적으로 유도하는 것을 이용하였다. 도선에 흐르는 전류는 일정 크기와 주파수를 갖는다. 금속표면에 유도된 전위는 탐촉자에 설치된 전위측정용 단자(potential pick-up pins)로 측정한다. 본 논문은 집중유도형 교류전위차법을 이용하여 평판 시험편에 도입한 표면결함과 이면결함을 평가하였다. 표면결함의 경우, 전위차 분포는 결함의 경사도에 따라 변화하고, 결함부와 결함단부의 전위차는 결함의 경사도 및 깊이에 따라 변화한다. 이면결함의 경우, 전위차 분포는 표면결함의 전위차 분포와 구분이 되며, 결함부에서의 전위차는 결함의 깊이에 따라 변화한다.

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원자력 압력용기의 피복하부 결함검출에 대한 고찰 (A Study of the Detection for Underclad Cracks of Nuclear Pressure Vessel)

  • 박치승;안희성;박종현;박광희
    • 비파괴검사학회지
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    • 제9권2호
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    • pp.42-49
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    • 1989
  • It has not been performed to inspect the underclad cracking in Korea nuclear plant since there is no Code Requirements for inspection. However, underclad cracks in nuclear pressure vessels were reported firstly in 1970. The objection of this study is to be established the ultrasonic inspection techniques for underclad cracking. The ultrasonic inspection of bimetalic stainless steel weld is very difficult by high attenuation and multiple scattering at weld surface and weld/base metal interface. The various inspection methods using $70^{\circ}$ refracted longitudinal wave, 50/70 tandem transducer, $45^{\circ}\;and\;60^{\circ}$ single shear wave are compared. Experiments on limited specimens applied same condition to nuclear pressure vessels shows that $70^{\circ}$ refracted longitudinal wave method is the best one for the detection of underclad cracks. 50/70 tandem transducer using SPOT(Satellite Pulse Observation Technique) is more effective for underclad crack sizing than other sizing methods.

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Detectability and Sizing Ability of Rotating Pancake Coil Technique for Cracks in Steam Generator Tubes

  • Y. M. Cheong;K. W. Kang;Lee, Y. S.;T. E. Chung
    • Nuclear Engineering and Technology
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    • 제30권4호
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    • pp.377-385
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    • 1998
  • Many nuclear power plants have experienced unscheduled shutdown due to the leakage of steam generator tubes. The leakages are normally due to the crack, possibly stress corrosion cracking (SCC) near the tube expansion at the top of tubesheet or at the tangential point of the row-1 U-bend region. The conventional eddy current technique, which makes use of a differential bobbin coil, has been found to be inadequate for the early detection of SCC. During the in-service inspection, therefore, it is a general practice that the rotating pancake coil (RPC) is used for detecting the cracks. Even in using RPC, however, it is difficult to determine the depth of the cracks quantitatively. This paper attempts to determine the detectability and sizing ability of RPC technique for axial or circumferential cracks at the tube expansion region. The simulated cracks with various dimensions were fabricated by electro-discharge machining (EDM) method. Experimental results are discussed with theoretical calculations.

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Ultrasonic Detection of Cracks in Studs and Bolts Using Dynamic Predictive Deconvolution and Wave Shaping

  • Suh, Dong-Man;Kim, Whan-Woo;Kim, Dae-Yen;Chung, Jin-Gyun
    • The Journal of the Acoustical Society of Korea
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    • 제17권1E호
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    • pp.44-53
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    • 1998
  • Bolt degradation has become a major issue in the nuclear industry since the 1980's due to failure during operation. If small cracks in stud bolt are not detected early enough, they grow rapidly and cause catastrophic disasters. Their detection, despite its importance, is known to be a very difficult problem due to the complicated structures of the stud bolts. This paper presents a method of detecting and sizing a small crack in the root between two adjacent crests in threads. The key idea is from the fact that the Rayleigh wave propagates slowly along a crack from the tip to the opening and is reflected from the opening mouth. When there exists a crack, a small delayed pulse due to the Rayleigh wave is detected between large regularly spaced pulses from the thread. The delay time is the same as the propagation delay time of the slow Rayleigh wave and is proportional to the size of the crack. To efficiently detect the slow Rayleigh wave, three methods based on digital signal processing are proposed : modified wave shaping, dynamic predictive deconvolution, and dynamic predictive deconvolution combined with wave shaping.

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배관 용접부 결함 평가에 대한 round robin test (Round robin test for flaw sizing of piping weld)

  • 윤병식;김용식;양승한;김영호;이희종
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.308-310
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    • 2004
  • 1980년대 초 미국의 비등형 경수로(Boiling Water Reactor : BWR) 원자력발전소 배관계통의 입계 응력 부식 균열(Inter-Granular Stress Corrosion Crack) 검사 결과 및 미국 EPRI(Electric Power Research Institute)에서 실시한 round robin test 결과에서 기존 초음파 검사 방법의 실효성에 많은 문제점이 제기 되었다. (중략)

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