• Title/Summary/Keyword: Crack Opening

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Prediction of Elastic-Plastic Fracture Toughness for Metallic Material using Finite Element Method (유한요소법에 의한 금속재료의 탄소성파괴인성 예측)

  • Sun Dong-Ju;Park Myung-kyun;Bahk Sae-Man;Choi Young-Taek
    • Journal of the Korean Institute of Gas
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    • v.1 no.1
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    • pp.95-100
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    • 1997
  • In order to predict the elastic-plastic fracture toughness for metallic materials, Finite Element Method(FEM) was used for analysis of compact tension specimen. ASTM E399 test procedure was adopted for simulation of FEM. The Load-Crack Mouth Opening Displacement curve obtained from this analysis was used to detect the crack initiation point and determine the elastic-plastic fracture toughness $J_{IC}$. In order to prove the results, they were compared with the results from previous experiments and they agree with experimental results.

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A Study on the Fatigue Crack Growth Behavior in Residual Stress Field of the SS41 Welding Material (SS41 용접재의 잔류응력장내에서의 피로균열 성장거동에 관한 연구)

  • Choi, Byung-Ki
    • Journal of the Korean Society of Safety
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    • v.17 no.1
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    • pp.33-38
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    • 2002
  • SS41 material is welded automatically and is investigated some effects of the welding residual stress on the growth and propagation of fatigue crack, so as to study the fatigue behaviour in the welding residual stress field. The summarized results are as follows; 1) In case of the load amplitude is constant, as the stress ration is changing to 0.1, 0.33 and 0.5 the propagation life is constant but the initiation life decreases. And than, when maximum load or minimum load is constant, s the stress ration increases the initiation life and propagation life. 2) It was shown that the fatigue crack propagation ratio da/dn was almost constant regardless of the stress ratio change at constant load amplitude and that the larger stress ratio, the slower was the fatigue crack propagation ratio. 3) The opening ratio U is influenced by $K_{max}$ but it isn't only the function of $K_{max}$ because data range is very large. 4) The fatigue life of the specimens on tensile compressive residual stress field was decreased and increased respectably more than that of the base metal.

An Estimation of Constraint Factor on the ${\delta}_t$ Relationship (J-적분과 균열선단개구변위에 관한 구속계수 m의 평가)

  • 장석기
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.6
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    • pp.24-33
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    • 2000
  • This paper investigates the relationship between J-integral and crack tip opening displacement, ${\delta}_t$ using Gordens results of numerical analysis. Estimation were carried out for several strength levels such as ultimate, flow, yield, ultimate-flow, flow-yield stress to determine the influence of strain hardening and the ratio of crack length to width on the $J-{\delta}_t$ relationship. It was found that for SE(B) specimens, the $J-{\delta}_t$ relationship can be applied to relate J to ${\delta}_t$ as follows $J=m_j{\times}{\sigma}_i{\times}{\delta}_t$ where $m_j=1.27773+0.8307({\alpha}/W)$, ${\sigma}_i:{\sigma}_U$, ${\sigma}_{U-F}={\frac{1}{2}} ({\sigma}_U+{\sigma}_F$), ${\sigma}_F$, ${\sigma}_F}$ $Y=({\sigma}_F+{\sigma}_Y)$, ${\sigma}_Y$

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Ultrasonic Detection of Cracks in Studs and Bolts Using Dynamic Predictive Deconvolution and Wave Shaping

  • Suh, Dong-Man;Kim, Whan-Woo;Kim, Dae-Yen;Chung, Jin-Gyun
    • The Journal of the Acoustical Society of Korea
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    • v.17 no.1E
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    • pp.44-53
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    • 1998
  • Bolt degradation has become a major issue in the nuclear industry since the 1980's due to failure during operation. If small cracks in stud bolt are not detected early enough, they grow rapidly and cause catastrophic disasters. Their detection, despite its importance, is known to be a very difficult problem due to the complicated structures of the stud bolts. This paper presents a method of detecting and sizing a small crack in the root between two adjacent crests in threads. The key idea is from the fact that the Rayleigh wave propagates slowly along a crack from the tip to the opening and is reflected from the opening mouth. When there exists a crack, a small delayed pulse due to the Rayleigh wave is detected between large regularly spaced pulses from the thread. The delay time is the same as the propagation delay time of the slow Rayleigh wave and is proportional to the size of the crack. To efficiently detect the slow Rayleigh wave, three methods based on digital signal processing are proposed : modified wave shaping, dynamic predictive deconvolution, and dynamic predictive deconvolution combined with wave shaping.

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Development of Elastic-Plastic Fracture Mechanics Evaluation Program for Leak-Before-Break Analysis of Nuclear Piping (원전 배관 파단전누설 평가를 위한 탄소성 파괴역학 평가 프로그램 개발)

  • Park, Jun-Geun;Huh, Nam-Su;Kim, Ye-Ji;Lee, Sang-Min
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.2
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    • pp.35-46
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    • 2020
  • In this paper, a fracture mechanics evaluation system which can be used to assess the leak-before-break (LBB) of nuclear piping is developed. Existing solutions for calculating the fracture mechanics parameters (J-integral and crack opening displacement) required for LBB evaluation were firstly presented. Then a module for calculating J-integral and COD was developed, with an additional module for predicting the critical load based on the crack driving force diagram to finally develop a fracture mechanics evaluation system. To confirm the validity of the proposed evaluation system, finite element (FE) analysis was performed, and the FE J-integral and COD results were compared with prediction results using the J-integral and COD estimations program. Furthermore, the critical load assessment module was verified by comparing the actual pipe test results (Battelle test data) with prediction results using the proposed program.

The effect of mechanical inhomogeneity in microzones of welded joints on CTOD fracture toughness of nuclear thick-walled steel

  • Long Tan;Songyang Li;Liangyin Zhao;Lulu Wang;Xiuxiu Zhao
    • Nuclear Engineering and Technology
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    • v.55 no.11
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    • pp.4112-4119
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    • 2023
  • This study employs the microshear test method to examine the local mechanical properties of narrow-gap welded joints, revealing the mechanical inhomogeneity by evaluating the microshear strength, stress-strain curves, and failure strain. On this basis, the influence of weld joints micromechanical inhomogeneity on the crack tip opening displacement (CTOD) fracture toughness is investigated. From the root weld layer to the cover weld layer, the fracture toughness at the center of the weld seam demonstrates an increasing trend, with the experimental and calculated CTOD values showing a good correspondence. The microproperties of the welded joints significantly impact the load-bearing capacity and fracture toughness. During the deformation process of the "low-matching" microregions, the plastic zone expansion is hindered by the surrounding microregion strength constraints, thus reducing the fracture toughness. In contrast, during the deformation of the "high-matching" microregions, the surrounding microregions absorb some of the loading energy, partially releasing the concentrated stress at the crack tip, which in turn increases the fracture toughness.

Multi-scale crack detection using decomposition and composition (해체와 구성을 이용한 다중 스케일 균열 검출)

  • Kim, Young Ro;Chung, Ji Yung
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.9 no.3
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    • pp.13-20
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    • 2013
  • In this paper, we propose a multi-scale crack detection method. This method uses decomposition, composition, and shape properties. It is based on morphology algorithm, crack features. We use a morphology operator which extracts patterns of crack. It segments cracks and background using opening and closing operations. Morphology based segmentation is better than existing integration methods using subtraction in detecting a crack it has small width. However, morphology methods using only one structure element could detect only fixed width crack. Thus, we use decomposition and composition methods. We use a decimation method for decomposition. After decomposition and morphology operation, we get edge images given by binary values. Our method calculates values of properties such as the number of pixels and the maximum length of the segmented region. We decide whether the segmented region belongs to cracks according to those data. Experimental results show that our proposed multi-scale crack detection method has better results than those of existing detection methods.

A Study on Fatigue Behavior considering Effects of Redistributing Compressive Residual Stress and Crack Closure in SS330 Weldment (SS330 용접재에서 재분포 압축잔류응력 및 균열닫힘의 영향을 고려한 피로거동에 관한 연구)

  • 이용복
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.26-33
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    • 1997
  • In this study effect of residual stress and its redistribution in weldment on the fatigue crack propagation was investigated. Fatigue tests were conducted by the center notched specimens machined with welded plate. The residual stress and its redistribution after the crack growth were measured by the magnetizing stress indicator and hole-drilling method. Fatigue crack propagation was estimated by the specimens having residual stress redistributed after the cracks growth and having the effects of crack closure. Crack growth rates were predicted and compared with experimental results. It had been found that the predicted crack propagation rates have a good agreement with experimental results when the redistribution of residual stress was considered.

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Behaviour of Fatigue Crack Propagation under Mixed Mode(I+II) with variation of Crack Length (혼합모드(I+II)하에서 균열길이 변화에 따른 피로균열 전파 거동)

  • Jeong, Eui-Hyo;Hur, Bang-Soo;Kwon, Yun-Ki;Oh, Taek-Yul
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.182-187
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    • 2000
  • The application of fracture mechanics have traditionally concentrated on cracks leaded by tensile stresses, and growing under an opening or mode I mechanism. However, many cases of failures occur from growth of cracks subjected to mixed mode loading. Several criteria have been proposed regarding the crack growth direction under mixed mode loadings. This paper is aimed at prediction of fatigue crack growth behaviour under mixed mode(I+II) in two dimensional branched type precrack. In this paper, the maximum tangential stress(MTS) criterion was used to predict crack growth direction. Not only experiment but also finite element analysis(FEA) was carried out. The theoretical predictions were compared with experimental results in this paper

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Influence of stress ratio and microstructural size on fatigue crack growth and crack closure in near-threshold (複合組織鋼의 疲勞균열진전거동과 균열닫힘조건에 미치는 應力比 및 微視組織크기의 영향)

  • 김정규;황돈영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1343-1349
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    • 1988
  • In this study, it is investigated for the effects of stress ratio and grain size on fatigue crack growth behavior and crack closure, in ferrite-martensite dual phase steels. The results obtained are as follows ; .DELTA. $K_{th}$ is independent of the ferrite grain size, but decreases with increasing stress ratio. The relation between .DELTA. $K_{th}$ and stress ratio R is as follows : .DELTA. $K_{th}$ =15.1(1-0.95R). But (.DELTA. $K_{eff}$)$_{th}$ in terms of crack closure is approximately 2.5 MPa.root.m. Also, variation of the degree of crack deflection to crack tip opening displacement at the minimum load is considered as a parameter of crack closure.e.e.