• 제목/요약/키워드: Crack Initiation life

검색결과 186건 처리시간 0.031초

피로강도평가를 위한 통합 전산 시스템의 개발 (Development of Integrated Fatigue Strength Assessment System)

  • 박준협;송지호
    • 대한기계학회논문집A
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    • 제25권2호
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    • pp.264-274
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    • 2001
  • An integrated fatigue strength assessment system was computerized. The system developed consists of 9 modules: user interface, cycle counting, load history construction, data searching, fatigue properties estimation, fatigue data analysis, true stress and strain analysis, expert system for crack initiation life prediction, fatigue crack initiation and propagation life prediction. Fatigue strength database also was included in this system. The fatigue expert system helps a beginner to predict a fatigue crack initiation life in fatigue strength assessment. The expert system module in this system is developed on the personal computer by using C language and UNiK, an expert system developing tool. To evaluate the system, the results of test under variable loading of SAE and failure data from a field were analyzed. The evaluation show that the system provided fatigue life prediction within 3-scatter band and gave reasonable predictions. To get more accurate predictions of fatigue life without fatigue properties, we recommend utilizing the system along with the fatigue strength database.

Elastic-Plastic Stress Analysis and Fatigue Lifetime Prediction of Cross-Bores in Autofrettaged Pressure Vessels

  • Koh, Seung-Kee
    • Journal of Mechanical Science and Technology
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    • 제14권9호
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    • pp.935-946
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    • 2000
  • Elastic-plastic stress analysis has been performed to evaluate the fatigue life of an autofrettaged pressure vessel containing cross-bores subjected to pulsating internal pressure of 200 MPa. Finite element analyses were used to calculate the residual and operating stress distributions of the pressure vessel due to the autofrettage process and pulsating internal pressure, respectively. Theoretical stress concentration factors of 3.06, 2.58, and 2.64 were obtained at the cross-bore of the pressure vessel due to internal pressure, 50%, and 100% autofrettage loadings, respectively. Local stresses and local strains determined from the elastic-plastic finite element analysis were employed to calculate the failure location and fatigue life of the pressure vessel with radial cross-bores, incorporating the low-cycle fatigue properties of the pressure vessel steel and fatigue damage parameters. Increase in the amount of overstrain by autofrettage process moved the crack initiation location from the inner radius toward a mid-wall, and extended the crack initiation life. Predicted fatigue life of the fully autofrettaged pressure vessel with cross-bores increased about 50%, compared to the unautofrettaged pressure vessel. At the autofrettage level higher than 50%, the failure location and fatigue life of the pressure vessel were not significantly influenced by the autofrettage level.

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중형엔진 크랭크축의 균열발생수명에 대한 고찰 (A Study on the Crack Initiation Life for Crankshaft of Mid-size Engine)

  • 함주혁;현명헌;김수현
    • 대한조선학회논문집
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    • 제32권3호
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    • pp.126-134
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    • 1995
  • 본 연구에서는 피로강도중 설계자의 입장에서 일차적으로 관심의 대상인 균열발생수명에 대하여 선박용 중형엔진의 크랭크축을 대상으로 피로강도평가를 수행하였다. 본 평가를 위하여 크랭크축에 대한 구조해석모델을 구성하고 작용하중을 선정하였고 구조해석을 통한 반복적 응답을 근거로 균열발생수명을 추정하였으며 이들의 수명분포상황을 제시하여 보았다. 균열발생수명의 추정에서 주로 사용되고 있는 몇가지 상관관계를 소개하고 이의 적용성에 대하여 언급하여 보았다. 본 해석을 위하여 PATRAN, NASTRAN 및 EMRC/NISA 등의 상용프로그램을 적극 활용하였다. 균열발생해석의 결과로서 아직 조선업계의 적용성이 활발치 못한 수명분포도를 제시하였으며 이로부터 일반구조해석에서의 응력분포도와 같은 방식으로 수명분포상황을 일목요연하게 파악할 수 있는 방법의 적용성을 타진하여 보았다.

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알루미늄 합금재의 피로크랙 전파거동에 미치는 미소원공결함 (The Influence of the Small Circular Hole Defect on the Fatigue Crack Propagation Behavior in Aluminum Alloys)

  • 김건호;이호연
    • Journal of Advanced Marine Engineering and Technology
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    • 제32권6호
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    • pp.834-840
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    • 2008
  • We carried out fatigue testing with materials of aluminum alloyC7075-T6, 2024-T4) by rotary bending fatigue tester. We investigated fatigue limit, fatigue crack initiation, fatigue crack propagation behavior and possibility of fatigue life prediction to the different small circular hole defect. The summarized result are as follows; Fatigue limit of the smooth specimens were related tensile strength and yield strength. In case of more large applied stress and small circular hole crack defect, the fatigue crack was grown rapidly. The fatigue crack propagation behavior proceed at according to inclusion. Fatigue crack propagation ratio appeared instability and retardation phenomenon in the first half of fatigue life but appeared stability and replied in the latter half. On other hand, this experimental data of the materials are appeared fatigue life predictability.

혼합모드하중을 받는 매석배관강의 피로균열전파 거동 (Fatigue crack propagation of buried pipe steel under mixed model loading)

  • 이억섭;최용길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.473-476
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    • 2000
  • Recently, many studies focus on mixed-mode fatigue-fracture characteristics of characteristics of materials. In order to reveal crack initiation and propagation mechanisms in combined -mode fatigue. This paper investigates the initiation and propagation behavior of the fatigue crack of the STS304 specimens under mixed mode loading conditions. moreover crack arrest and branch phenomena were analyzed with respect to the change do the angle of inclined loading. The relationship between the angle of inclined loading and the angle of branched crack was studied. A greate number of cycles are necessary to initiate a new crack from the initial crack. The direction of the new crack propagation is determined by MTS theory.

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Influence of non-Gaussian characteristics of wind load on fatigue damage of wind turbine

  • Zhu, Ying;Shuang, Miao
    • Wind and Structures
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    • 제31권3호
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    • pp.217-227
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    • 2020
  • Based on translation models, both Gaussian and non-Gaussian wind fields are generated using spectral representation method for investigating the influence of non-Gaussian characteristics and directivity effect of wind load on fatigue damage of wind turbine. Using the blade aerodynamic model and multi-body dynamics, dynamic responses are calculated. Using linear damage accumulation theory and linear crack propagation theory, crack initiation life and crack propagation life are discussed with consideration of the joint probability density distribution of the wind direction and mean wind speed in detail. The result shows that non-Gaussian characteristics of wind load have less influence on fatigue life of wind turbine in the area with smaller annual mean wind speeds. Whereas, the influence becomes significant with the increase of the annual mean wind speed. When the annual mean wind speeds are 7 m/s and 9 m/s at hub height of 90 m, the crack initiation lives under softening non-Gaussian wind decrease by 10% compared with Gaussian wind fields or at higher hub height. The study indicates that the consideration of the influence of softening non-Gaussian characteristics of wind inflows can significantly decrease the fatigue life, and, if neglected, it can result in non-conservative fatigue life estimates for the areas with higher annual mean wind speeds.

압입축에 발생하는 프레팅 피로균열 발생 및 진전 특성 실험 (Experimental Study on Fatigue Crack Initiation and Propagation due to Fretting Damage in Press-fitted Shaft)

  • 이동형;권석진;최재붕;김영진
    • 대한기계학회논문집A
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    • 제31권6호
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    • pp.701-709
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    • 2007
  • To clarify the characteristics of surface damage due to fretting in press-fitted shaft, experimental methods were applied to small scale specimen with different bending load condition. Fatigue tests and interrupted fatigue tests of press-fitted specimen were carried out by rotate bending fatigue test. Macroscopic and microscopic characteristics were examined using scanning electron microscope (SEM), optical microscope or profilometer. It is found that small fatigue cracks are nucleated early in life regardless of bending stress, and thus the most portion of fatigue life on press fits can be considered to be crack propagation process. Most of surface cracks are initiated near the contact edge, and multiple cracks are nucleated and interconnected. Furthermore, the fretting wear rates at the contact edge are increased rapidly at the initial stage of total fatigue life. It is thus suggested that the fatigue crack nucleation and propagation process is strongly related to the evolution of surface profile by fretting wear in press fits.

국부가열을 이용한 면외거셋의 피로강도 향상 (Improvement of Fatigue Strength by Spot Heating for Out-of-plane Gusset)

  • 정영화;남왕현;장동휘
    • 산업기술연구
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    • 제21권B호
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    • pp.213-222
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    • 2001
  • In the study, the fatigue strength improvement and mechanism have been estimated by the Spot-Heating treatment on welded bead toes. For this, web-gusset specimens were made without residual stresses and the others with residual stresses imposed by Spot-Heating. The 4-point bending tests were performed in order to estimate the effect of spot-heating on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue test, fatigue strength of As-Welded specimen for non load-carrying fillet welded joints subjected to pure bending has satisfied the grade of fatigue prescribed in specifications of korea, AASHTO and JSSC. As compare with As-Welded specimen and Spot-Heating specimen have increased about 20% for the fatigue strength at $7.7{\times}10^6$ cycles. The Spot-Heating by reformation of the residual stress on welded bead toes has greatly affected the fatigue crack propagation life, but has slightly affected the fatigue crack initiation life.

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스톰 하중을 받는 용접 구조물의 피로 수명 평가에 대한 실험 연구 (An Experimental Study on Fatigue Life Evaluation of Welded Joints under Storm Loading)

  • 유창혁;김경수;서용석;심용래;하영수;유원효;최현준
    • 대한조선학회논문집
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    • 제49권1호
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    • pp.99-108
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    • 2012
  • In this paper, fatigue tests are conducted for the specimens with longitudinal and transverse attachment under variable amplitude axial loading based on storm model. Considered loadings include repeated single storm, 6 or 8 storms randomly, and storms including calm sea condition while the mean stress and the maximum stress of loadings are changed. The effect of three variables are investigated; root mean square(RMS) value of stress amplitude, mean stress shift and maximum stress, which can characterize storm loading on fatigue life. In addition, experiments including calm sea loading are also carried out to investigate the effect of calm sea state. Test results are evaluated and compared with DNV-CN2005 and Matsuoka's method for the estimation of crack initiation and propagation life. To verify the validity of the criteria, the measured crack initiation lifes are compared with the specific crack length 15mm, which are calculated with beach marks.