• Title/Summary/Keyword: Crack Depth

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Effects of Thinning Length on Failure Mode of Local Wall Thinned Pipe (감육 배관의 손상모드에 미치는 감육부 길이의 영향)

  • Kim, Jin-Weon;Park, Chi-Yong;Lee, Sung-Ho;Kang, Tai-Kyung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.357-362
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    • 2001
  • The pipe fracture tests were performed on 102mm-Sch.80 carbon steel pipe with various local wall thinning shapes, in order to understand failure behavior of thinned pipe. Pipe specimens were subjected to monotonic bending moment, using 4-points loading system, under internally pressurized condition. From the results of experiment, the failure mode, load carrying capacity, and deformability of local wall thinning pipe were investigated. Failure mode of thinned pipe depended on magnitude of internal pressure and thinning length as well as loading direction and thinning depth and angle. The variation in load carrying capacity and deformability of thinned pipe with length of thinned area was determined by stress type appled to thinning region and circumferential thinning angle. Also, the effect of internal pressure on failure behavior was dependent on failure mode of thinned pipe, and it promoted crack occurrence and mitigated local buckling at thinned area.

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Temperature Distribution of Workpiece Varying with Grinding Condition (연삭조건 변화에 따른 가공물의 온도 분포)

  • Ha, Man-Kyung;Kwak, Jae-Seob;Kwak, Tae-Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.9
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    • pp.59-65
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    • 2002
  • Grinding temperature between a grinding wheel and a workpiece surface, rising rapidly during a machining operation, has bad effects on a surface integrity such as the burning, the residual stress and the crack. In this study, the temperature distribution was obtained briefly by the finite element method and the grinding temperature of a workpiece varying with the grinding condition was measured experimentally. For obtaining the grinding temperature, a thermocouple method was applied. Three thermocouples were inserted in a surface of each workpiece. Changed grinding conditions were the depth of cuts, the feedrate, the dry and wet grinding, the up and down grinding and the number of pieces.

Life Estimation of Hot Forging Die by Plastic Deformation and Wear (소성변형 밀 마멸에 대한 열간 단조 금형의 수명 평가)

  • 이현철;김병민;김광호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.66-75
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    • 2003
  • This paper describes about the estimation method of die lift by wear and plastic deformation in hot forging process. The thermal load and the thermal softening are happened by the high temperature in hot forging process. Tool lift decreases considerably due to the softening of the surface layer of a tool caused by high thermal load and long contact time between tool and billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. Above all, the main factors which affects die accuracy and tool lift are wear and the plastic deformation of a die. The new developed technique for predicting tool life applied to estimate the production quantity for a spindle component and these techniques assist to improve the tool life in hot forging process.

Fracture and Wear Characteristics of Al-Si alloy used for Compressor (컴프레서용 Al-Si 합금의 파괴 및 마모 특성)

  • 김재훈;김덕회
    • Tribology and Lubricants
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    • v.15 no.2
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    • pp.141-149
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    • 1999
  • Fracture, fatigue and wear characteristics of Al-Si alloy used for compressor are experimentally studied. Plane strain fracture toughness test is carried out using three point bending specimen. Fatigue test is performed under constant loading condition and wear test is carried out as a function of sliding velocity and applied load. To obtain the crack propagation characteristics and wear mechanism of Al-Si alloy, fracture and worn surfaces are investigated using SEM. It is verified that fracture and fatigue strength of Al-Si alloy are improved by the fine microstructure of alloy. The wear behavior and specific wear amount of Al-Si alloy are not dependent on the microstructure but on a function of the silicon content. Anodizing on the surface of Al-Si alloy, surface hardness and wear characteristics are improved.

A Study on Damage Evaluation Austenitic Stainless Steel Tube Material (오스테나이트계 내식강 튜브 소재의 손상진단에 관한 연구)

  • Jo, Jong-Chun;Kim, Yeong-Seok;Kim, Hak-Min;Jeong, Hyeong-Jo
    • 한국기계연구소 소보
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    • s.19
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    • pp.43-52
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    • 1989
  • Material damage of Unifiner Change Heater: Tube used for nearly 20 years was evaluated and Mechanical tests such as tensile tests and creep-rupture tests were conducted to predict the residual life. After the investigation, any major damage or degradation was not found except the welded zone. Microstructural observation showed that most of delta-ferrite was transformed. to sigma-phase and consequently, the ductility was very much reduced. A KLA(Knife-Line Attack) crack with 60mm in length and 2.8mm in depth was found just near the welded zone, which is believed to be caused by intergranular corrosion. Creep-rupture tests, which are very essential to predict the residual life, showed that both used base and weld metals have similar results with the reference data.

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Detectability and Sizing Ability of Rotating Pancake Coil Technique for Cracks in Steam Generator Tubes

  • Y. M. Cheong;K. W. Kang;Lee, Y. S.;T. E. Chung
    • Nuclear Engineering and Technology
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    • v.30 no.4
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    • pp.377-385
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    • 1998
  • Many nuclear power plants have experienced unscheduled shutdown due to the leakage of steam generator tubes. The leakages are normally due to the crack, possibly stress corrosion cracking (SCC) near the tube expansion at the top of tubesheet or at the tangential point of the row-1 U-bend region. The conventional eddy current technique, which makes use of a differential bobbin coil, has been found to be inadequate for the early detection of SCC. During the in-service inspection, therefore, it is a general practice that the rotating pancake coil (RPC) is used for detecting the cracks. Even in using RPC, however, it is difficult to determine the depth of the cracks quantitatively. This paper attempts to determine the detectability and sizing ability of RPC technique for axial or circumferential cracks at the tube expansion region. The simulated cracks with various dimensions were fabricated by electro-discharge machining (EDM) method. Experimental results are discussed with theoretical calculations.

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Flexural Behavior of PSC Beam Using High Strength Concrete (고강도 PSC BEAM 교량의 휨거동)

  • 정원기;이형준;이규정;윤석구;한승환;김기수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.706-711
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    • 1998
  • Structural tests of the PSC Beam bridge using high strength concrete, concrete compressive strength 700kg/$\textrm{cm}^2$, are conducted for the application including durability and serviceability of the bridge. Current design safety factors with respect to the jacking force and the service design load DB-24 are applied to the design of the bridge. Concrete compressive strength 700kg/$\textrm{cm}^2$, girder depth 2.3m, girder space 3.2m, span length 20m, and slab thickness 27cm are selected for the bridge test. The Bulb-Tee section of the girders is applied instead of I section because it is well known more stable to the longer span(40m). Static load test(4 beams) with composite and non-composite section, and fatigue load test(1 beams) with composite section are conducted. Crack moment, ultimate load, deflections with load steps, and strains of the beam section for those bridges are investigated. The structural test results of the bridges showed a good performance for a safety and a serviceability.

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A Study on the Low Temperature Fracture Toughness of Ion-nitrided Ni-Cr-Mo Steel (이온 실화처리한 Ni-Cr-Mo강의 저온파괴인성에 관한 연구)

  • 오세욱;윤한기;문인철
    • Journal of Ocean Engineering and Technology
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    • v.1 no.2
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    • pp.101-112
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    • 1987
  • Fracture toughness characterization in the transition region is examined for heat-treated and ionnitrided Ni-Cr-Mo steel. After heat treatment for the specimens of Ni-Cr-Mo steel, organizations of specimens-specimens which are heat-treated and ion-nitrided for 4 hours at 500 .deg. C and 5 torr in 25%N/dub 2/-75%H/sub 2/mixed gas-, hardness variety, and X-ray diffraction pattern of the ion-nitriding compound layer are observed. Fracture toughenss test of unloading compliance method were conducted over the regions from room trmperature to -70.deg. C. The compound layer was consisted of r'=Fe/sub 4/N phase and ion-nitrided layer's depth was 200mm from surface. The transition regions of heat-treated and ion-nitrided specimens were about -30.deg. C and -50.deg. C, respectively. The transition region of ion-nitrided specimens is estimated less than that of heat-treated one, and this is the effect of ion-nitriding.

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Evaluation of Impact resistance of UHPC Under Repeated Impact (반복충격을 받은 UHPC의 내충격성능 평가)

  • Jeong, Min-Seung;Kim, Gyu-Yong;Lee, Sang-Kyu;Hwang, Eui-Chul;Kim, Gyeong-Tae;Nam, Jeong-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.161-162
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    • 2018
  • In this study, it evaluate the impact resistance of UHPC by repeated impact. smooth steel fiber and polyvinyl alcohol fiber were reinforced in UHPC respectively. Overall, the impact resistance of the specimens reinforced with 0.4vol.% PVA fiber was high, and the crater diameter was small in specimens using 13mm fiber. When 19 mm steel fiber is used, the fracture depth is small due to the increase of macro crack resistance compared with other specimens. On the other hand, in the case of the fracture area, it is considered that the use of the fiber of 13 mm causes an increase in the stress dispersion effect to occur small.

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On geometry dependent R-curve from size effect law for concrete-like quasibrittle materials

  • Zhao, Yan-Hua;Chang, Jian-Mei;Gao, Hong-Bo
    • Computers and Concrete
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    • v.15 no.4
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    • pp.673-686
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    • 2015
  • R-curve based on the size effect law previously developed for geometrically similar specimens (geometry type III) is extended to geometries with variable depth (geometry type I) as well as with variable notch (geometry type II), where the R-curve is defined as the envelope of the family of critical strain energy release rates from specimens of different sizes. The results show that the extended R-curve for type I tends to be the same for different specimen configurations, while it is greatly dependent on specimen geometry in terms of the initial crack length. Furthermore, the predicted load-deflection responses from the suggested R-curve are found to agree well with the testing results on concrete and rock materials. Besides, maximum loads for type II specimen are predicted well from the extended R-curve.