• Title/Summary/Keyword: Coupled Cavity

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COUPLED ANALYSIS OF INJECTION MOLDING AND FILM FORMING FOR IDENTIFYING FILM DEFORMATION IN IMD PROCESS (IMD 공정 중 필름 변형 특성 파악을 위한 사출 및 필름성형 간 연계해석)

  • Yoon, J.H.;Hur, N.;Bae, A.H.;Lee, T.H.
    • Journal of computational fluids engineering
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    • v.18 no.3
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    • pp.20-25
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    • 2013
  • In various manufacturing industries, an in-mold decoration (IMD) process for plastic objects is widely utilized because a film forming and an injection molding processes run simultaneously. In the present study, the deformation of polymer film and filling of resin in the IMD process were numerically investigated to evaluate the quality of the plastic object formed by the IMD process, which consists of thermoforming and injection molding processes. To obtain the initial shape of the polymer film during the injection molding process, the deformation of the polymer film in the thermoforming process was pre-formed using the vacuum conditions to attach the film to a cavity. Since the properties and deformation of polymer film are greatly affected by the behavior of polymer resin being injected into a mold cavity, numerical simulations for the injection molding and film forming were performed with one-way coupling method. The results showed that the injected resin could lead to the tearing of the polymer film in local regions near the corners. In order to verify the proposed numerical methodology, the numerical results of the deformation patterns printed on the initial polymer film were compared with the experimental data. The proposed methodology to couple film forming analysis with injection molding analysis can be used to predict the deformation of film in IMD process.

Fracture behaviors of tunnel lining caused by multi-factors: A case study

  • Zhao, Yiding;Zhang, Yongxing;Yang, Junsheng
    • Advances in concrete construction
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    • v.8 no.4
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    • pp.269-276
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    • 2019
  • The cracking and spalling caused by fracture of concrete lining have adverse impacts on serviceability and durability of the tunnel, and the subsequent maintenance work for damaged structure needs to be specific to the damaging causes. In this paper, a particular case study of an operational tunnel structure is presented for the serious cracking and spalling behaviours of concrete lining, focusing on the multi-factors inducing lining failure. An integrated field investigation is implemented to characterize the spatial distribution of damages and detailed site situations. According to results of nondestructive inspection, insufficient lining thickness and cavity behind lining are the coupled-inducement of lining failure bahaviors. To further understanding of the lining structure performance influenced by these multiple construction deficiencies, a reliable numerical simulation based on extended finite element method (XFEM) is performed by using the finite element software. The numerical model with 112 m longitudinal calculation, 100 m vertical calculation and 43 m vertical depth, and the concrete lining with 1450 solid elements are set enrichment shape function for the aim of simulating cracking behavior. The numerical simulation responses are essentially in accordance with the actual lining damaging forms, especially including a complete evolutionary process of lining spalling. This work demonstrates that the serious lining damaging behaviors are directly caused by a combination of insufficient thickness lining and cavity around the surrounding rocks. Ultimately, specific maintenance work is design based on the construction deficiencies, and that is confirmed as an efficient, time-saving and safe maintenance method in the operational railway tunnel.

Study on Blast Effects of Stemming Materials by Trauzl Lead Block Test and Numerical Analysis (트라우즐 연주시험과 수치해석에 의한 전색 매질별 발파효과 영향에 관한 연구)

  • Ko, Young-Hun;Kim, Seung-Jun;Baluch, Khaqan;Yang, Hyung-Sik
    • Explosives and Blasting
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    • v.35 no.4
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    • pp.19-26
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    • 2017
  • The most widely used method for determining the blast effects of explosives is the Trauzl lead block test. This test is used to measure the explosive power (strength) of a substance by determining volume increase, which is produced by the detonation of a test explosive charged in the cavity of a lead block with defined quantity and size. In this paper, Trazul lead block test and AUTODYN numerical analysis were conducted to evaluate the coupling medium effect of blast hole. The effects of coupling materials can be expressed as the expansion of the cavity in a standard lead block through explosion of the explosives. The tests were conducted with emulsion explosives. The coupling mediums used as the filling material around a explosive charge were air, sand, water and gelatine. Results of test and numerical analysis showed that expansion of lead block were much more affected by water&gel than by sand and air. The water and gel showed similar results. As expected, the transmitted pressure and dynamic strain was higher in water and gelatine coupled blast hole than in air and sand.

Analysis of Ground Subsidence according to Tunnel Passage in Geological Vulnerable Zone (지질취약구간 터널통과에 따른 지반침하량 분석)

  • Choi, Jung-Youl;Yang, Gyu-Nam;Kim, Tae-Jun;Chung, Jee Seung
    • The Journal of the Convergence on Culture Technology
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    • v.6 no.3
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    • pp.393-399
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    • 2020
  • In this study, the subsidence behavior caused by groundwater ex-flow in a limestone cavity encountered during tunnel excavation was quantified based on numerical analysis and the effect was analyzed. Based on the groundwater level and surface subsidence surveyed at the site, a numerical analysis technique was applied to analyze the characteristics of the subsidence behavior according to the tunnel passage of the geological vulnerabilities. The results of groundwater seepage-coupled analysis were analyzed to reflect the actual ground subsidence behavior. As a result of the study, it was analyzed that the ground subsidence due to the tunnel excavation in the limestone common section(the geological vulnerable zone) was analyzed that the dramatical decrease in groundwater level was the main cause. As a result of numerical analysis, it was analyzed that the long-term cumulative settlement of the asphalt surface after the groundwater ex-flow was 76~118mm due to the reduction of the volume of the soil layer due to the decrease in the groundwater level, and the settlement amount increased as the depth of the soil layer increased.

Maximum Coupling Through a Narrow Slit in a Short-Ended Parallel-plate Waveguide with a Nearby Conducting Strip (단락종단된 평행평판 도파관의 좁은 슬릿을 통한 근접 도체스트립과의 최대 결합)

  • Lee, Jong-Ik;Jo, Yeong-Gi
    • Journal of the Institute of Electronics Engineers of Korea TC
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    • v.37 no.12
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    • pp.15-21
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    • 2000
  • In this study, the electromagnetic coupling through a narrow slit in the upper wall of a short-ended parallel-plate waveguide(PPW) covered by a dielectric slab with a nearby conducting strip on the slab Is considered for the case that the TEM wave is incident in the PPW. Coupled integral equations whose unknowns are the slit electric field and the induced electric current over the strip are derived and solved numerically by use of the method of moments. From results, it has been observed that most of the incident power can be coupled exterior to the guide by appropriately setting the strip width and position, though the slit is very narrow. In addition, the differences between the radiation phenomena, observed in the cases that the conducting strip and the upper Plate of the PPW form a cavity and that strip behaves like a parasitic element, are discussed.

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The Effects of Packing and Cooling Stages on the Molded Parts in Injection Molding Process (사출 성형시 보압 및 냉각 과정이 성형품에 미치는 영향)

  • 구본흥;신효철;이호상
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1150-1160
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    • 1993
  • The behavior of polystyrene in the strip cavity during the packing and cooling stages for an injection molding process is examined numerically. The mathematical model is based on the unified post-filling model and finite element/finite difference methods are used to solve simultaneously the continuity, momentum and energy equations coupled to an equation of state. Simulated results show that the density of the molded parts is lower in the core than at the skin, and that the hotter the melt or the higher the packing pressure, the higher the density in the core. The density variation during the packing stage comes up to 50% compared with the total density variation. Also, the density variation after gate sealing and the effect of cooling rate on the equation of state are negligible.

High temperature rupture lifetime of 304 stainless steel under multiaxial stress states (다축응력상태에서의 304 스테인리스강의 고온 파괴수명에 관한 연구)

  • Kim, Ho-Kyung;Chung, Kang;Chung, Chin-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.595-602
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    • 1998
  • Specimens of 304 stainless steel were tested to failure at elevated temperatures under multiaxial stress states, uniaxial tension using smooth bar specimens, biaxial shearing using double shear bar specimens, and triaxial tension using notched bar specimens. Rupture times are compared for uniaxial, biaxial, and triaxial stress states with respect to the maximum principal stress, the von Mises effective stress, and the principal facet stress. The results indicate that the principal facet stress gives the best correlation for the material investigated, and this parameter can predict creep life data under multiaxial stress states with rupture data obtained with specimens under uniaxial stresses. The results also suggest that grain boundary cavitation, coupled with localized deformation processes such as grain boudary sliding, controls the lifetimes of the specimens.

Pixel-Structured Scintillator with Polymeric Microstructures for X-Ray Image Sensors

  • Jung, Im-Deok;Cho, Min-Kook;Bae, Kong-Myeong;Lee, Sang-Min;Jung, Phill-Gu;Kim, Ho-Kyung;Kim, Sung-Sik;Ko, Jong-Soo
    • ETRI Journal
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    • v.30 no.5
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    • pp.747-749
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    • 2008
  • We introduce a pixel-structured scintillator realized on a flexible polymeric substrate and demonstrate its feasibility as an X-ray converter when it is coupled to photosensitive elements. The sample was prepared by filling $Gd_2O_2S:Tb$ scintillation material into a square-pore-shape cavity array fabricated with polyethylene. For comparison, a sample with the conventional continuous geometry was also prepared. Although the pixelated geometry showed X-ray sensitivity of about 58% compared with the conventional geometry, the resolving power was improved by about 70% above a spatial frequency of 3 $mm^{-1}$. The spatial frequency at 10% of the modulation-transfer function was about 6 $mm^{-1}$.

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The Study on the Analysis of the Acoustic Transfer Function for Reducing the Structure-borne Noise (고체전달음 저감을 위한 음향전달 특성해석에 관한 연구)

  • Kim, K.M.
    • Journal of Power System Engineering
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    • v.6 no.3
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    • pp.57-63
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    • 2002
  • This paper describes the acoustic analysis of mid duty truck. The focus of the analysis is on structure borne engine noise with major contributions of 2nd order. It has been previously recognized that the noise contribution of each transfer path of structure borne noise can be varied with the charateristics of each mounts and vibro acoustic sensitivity of car body. The structure of car body will be split up into three major sub components, which are modeled separately, the engine, the frame and the cab. The acoustic performance is evaluated on three levels: engine to frame transfer, frame to cab transfer, and panel contribution from cab to driver. In order to perform these analyses, analytical models are created for the engine, frame, cab and acoustic cavity. The models are linked through a coupled fluid structure calculation, and through FRF Based Substructuring for the structural couplings. Based on the structural coupling calculations, a transfer path analysis is performed to identify the most important transfer paths. These paths are then the focussing points for applying modifications to the structure or the mount system. Finally, a number of modification are proposed and their effect is quantified.

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A Study of the Passive Shock/Boundary Layer Interaction Control in Transonic Moist Air Flow (천음속 습공기 유동에서 발생하는 충격파와 경계층 간섭의 피동제어에 관한 연구)

  • Baek Seung-Cheol;Kwon Soon-Bum;Kim Heuy-Dong
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.161-164
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    • 2002
  • In the present study, a passive control method, using the porous wall and cavity system, is applied to the shock wave/boundary layer interactions in transonic moist air flow. The two-dimensional, unsteady, compressible Navier-Stokes equations, which are fully coupled with a droplet growth equation, are solved by the third-order MUSCL type TVD finite difference scheme. Baldwind-Lomax turbulence model is employed to close the governing equations. In order to investigate the effectiveness of the present control method, the total pressure losses of the flow and the time-dependent behaviour of shock motions are analyzed in detail. The computed results show that the present passive control method considerably reduces the total pressure losses due to the shock/boundary layer interaction in transonic moist air flow and suppresses the unsteady shock wave motions over the airfoil, as well. It is also found that the location of the porous ventilation significantly influences the control effectiveness.

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