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Research on the Non-Contact Detection of Internal Defects in a Rail using Ultrasonic Waves (비접촉 초음파 방식의 철도레일 내부결함 검출에 관한 연구)

  • Han, Soon Woo;Cho, Seung Hyun;Kim, Joon Woo;Heo, Tae Hoon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.617-625
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    • 2012
  • Non-contact detection of internal defects in a rail using ultrasonic waves is discussed in this paper. Cracks in a rail may be a cause of a serious railway accident such as derailment if left undetected. Concurrent rail inspection method based on ultrasonic testing using piezoelectric transducers has several limitations as it should keep physical contact with the rail. This work suggests a non-contact detection of internal defects in a rail using ElectroMagnetic Acoustic Transducers (EMAT) which can produce and measure ultrasonic waves in a rail without any couplant. The EMATs for rail inspection are designed and fabricated and their working performance is verified through a series of experiments on various types of internal defects in test rails. The effect of lift-off between the transducers and the rail on the generated signals is also discussed.

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Inverse Analysis of Ultrasonic Signals of Ceramics Based on Ultrasonic Self-Compensating Technique

  • Lee Joon-Hyun;Cheng Ansheng
    • Journal of Mechanical Science and Technology
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    • v.20 no.2
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    • pp.185-190
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    • 2006
  • An ultrasonic self-calibrating technique for the characterization of a ceramic which was fabricated by change pressing time during the HIP process has been applied by using the ratio of the reflection and transmission coefficients of normal incidence longitudinal waves. The ratio is self-compensated, in that it is independent of the characteristics for transmission and reception of ultrasound by the transducer and the condition of the couplant. The insensitive direction in parameter space is defined as the direction in which the variation of the ratio to changes of two parameters vanishes. For inverse problem the distribution of minima in an error surface is investigated.

Studies on the Influence of Various factors in Ultrasonic Flaw Detection in Ferrite Steel Butt Weld Joints

  • Baby, Sony;Balasubramanian, T.;Pardikar, R.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.270-279
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    • 2003
  • Parametric studies have been conducted into the variability of the factors affecting the ultrasonic testing applied to weldments. The influence of ultrasonic equipment, transducer parameters, test technique, job parameters, defect type and characteristics on reliability far defect detection and sizing was investigated by experimentation. The investigation was able to build up substantial bank of information on the reliability of manual ultrasonic method for testing weldments. The major findings of the study separate into two parts, one dealing with correlation between ultrasonic techniques, equipment and defect parameters and inspection performance effectiveness and other with human factors. Defect detection abilities are dependent on the training, experience and proficiency of the UT operators, the equipment used, the effectiveness of procedures and techniques.

Evaluation of the Integrity of TIG Welding Using Non-Contact SH-EMAT (비접촉 SH-EMAT을 이용한 TIG용접부 건전성 평가)

  • Park, Tae Sung;Park, Yeong Hwan;Park, Ik Keun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.48-53
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    • 2016
  • An EMAT can be used to reliably detect defects as it serves as a non-contact transducer with the ability to transmit ultrasonic waves into specimens without couplant. Moreover, an EMAT can easily generate desired waves by altering the design of the coil and magnet. This study proposes an SH-EMAT to evaluate the integrity of the TIG welding part. A stainless steel was welded using the TIG welding method. The welding current was varied to create artificial defects. Both the PA-UT and the RT were applied to verify the defect size. The experimental results generated by using the EMAT were compared with those methods. The amplitude was observed to decrease with an increase in the defect size. These results confirmed that the presence of defects can be reliably detected by attenuation of signal amplitude. The results demonstrated that the proposed method is suitable for evaluating the integrity of TIG welding.

Effect of Ultrasonic Waves on Fiber Orientation in CFRP Laminated Composites

  • Park, Je-Woong;Kweon, Young-Sub;Im, Kwang-Hee;Hsu, David;Kim, Sun-Kyu;Yang, In-Young
    • Journal of Korea Foundry Society
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    • v.27 no.6
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    • pp.255-257
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    • 2007
  • 최근에는 탄소섬유복합재료(CFRP)는 우주 및 민간 항공산업분야에 널리 활용이 되고 있는 실정이다. CFRP 복합재는 적층구성에 따라 기계물성치 및 강성에 크게 영향이 미치므로 가장 대표적인 직교이방성 적층재의 적층배향을 비파괴 탐상하는 것은 중요하다. 본 연구에서는 CFRP 적층재의 섬유배향에 가장 민감한 초음파 전단파를 활용하기 위해 2개의 종파 초음탐촉자를 이용하는 새로운 기법을 제안하였다. 또한 초음파 전단파를 발생하기 위해서는 탐촉자 밑면에 접촉매질인 태운꿀을 사용하는데 초음파시험하는 도중에 물성치중에 하나인 즉 점성이 상당히 변하게 된다. 이러한 문제를 해결하기 위해 2개의 종파용 초음파탐촉자를 이용해 전단파를 발생시킴으로써 접촉매질문제를 상당히 경감할 수 있는 것으로 나타났으며 여기에서 발생한 전단파가 CFRP 복합적층판의 섬유배향에 매우 민감함을 알 수 있었다.

Acoustic Characteristics of High Intensity Focused Ultrasound for Necrosis of CTO (CTO 괴사를 위한 고강도 집속 초음파의 음향학적 특성)

  • Park, Chan Hee;Jeong, Sang Hwa
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.5
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    • pp.481-488
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    • 2015
  • It is difficult to see a therapeutic effect from cardiovascular disease treatment methods in the case of a hardened chronic total occlusion (CTO), owing to the calcification of the deposition materials. However, lesion cells, such as CTOs, can be selectively necrotized without affecting the normal tissue using high-intensity ultrasound focused on one point. In this study, a phantom CTO was necrotized by a high-intensity focused ultrasound (HIFU) energy system, and the acoustic characteristics in the focal region were analyzed. An experimental HIFU device was constructed to discover the appropriate conditions for the necrosis of a phantom CTO. The transfer characteristics of the ultrasound changed in the focal region by the density difference of the phantom CTO. These changes were acoustically analyzed to choose the available frequency band for each density. On-off temperature control in the focal region was applied to prevent rapid temperature rises, which would otherwise affect normal tissue.

A Structure Non-Contact and Non-destructive Evaluation Using Laser-Ultrasonics Application (구조물의 비접촉 비파괴 검사를 위한 레이저 초음파법 적용)

  • Kim Jae-Yeal;Song Kyung-Seok;Yang Dong-Jo;Kim You-Hong
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.71-76
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    • 2005
  • The defects evaluation of the interior and the surface would be considered as vital characteristics in predicting the total life span of the steel structure. More importantly, the understandings in the interior composite of welding zone and the notifications in the presence, the formation, and the positioning of the non-metallic inclusion are necessary as well, since there were signs of relatively high defect frequency presented in the welding zone. The ultrasonic testing is a highly recommended technique chosen from among other techniques because of variety of advantages in conducting the non-destructive testing for the welding zone. However, the ultrasonic testing had technical disadvantages referred as followings; the problems due to the couplant between the PZT and the specimen, the formations that were miniature and complex, the moving subject, and the high temperature surrounding the specimen. This research was conducted to resolve the technical disadvantages of the contact ultrasonic testing by studying the non-contact ultrasonic testing where the ultrasonic waves were transferred by the laser, and revealing the specimen defects at its interior part and its surface part. The ultimate goal of this research was to develop a non-destructive evaluation applying the laser manipulated ultrasonic method for the steel structure.

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Research on the Non-Contact Detection of Internal Defects in a Rail Using Ultrasonic Waves (비접촉 초음파 방식의 철도레일 내부결함 검출에 관한 연구)

  • Han, Soon-Woo;Cho, Seung-Hyun;Kim, Joon-Woo;Heo, Tae-Hoon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.10
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    • pp.1010-1019
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    • 2012
  • Non-contact detection of internal defects in a rail using ultrasonic waves is discussed in this paper. Cracks in a rail may be the cause of a serious railway accident such as derailment if left undetected. Concurrent rail inspection method based on ultrasonic testing using piezoelectric transducers has several limitations as it should keep physical contact with the rail. This work suggests a non-contact detection of internal defects in a rail using ElectroMagnetic Acoustic Transducers (EMAT) which can produce and measure ultrasonic waves in a rail without any couplant. The EMATs for rail inspection are designed and fabricated and their working performance is verified through a series of experiments on various types of internal defects in test rails. The effect of lift-off between the transducers and the rail on the generated signals is also discussed.

Crack localization by laser-induced narrowband ultrasound and nonlinear ultrasonic modulation

  • Liu, Peipei;Jang, Jinho;Sohn, Hoon
    • Smart Structures and Systems
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    • v.25 no.3
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    • pp.301-310
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    • 2020
  • The laser ultrasonic technique is gaining popularity for nondestructive evaluation (NDE) applications because it is a noncontact and couplant-free method and can inspect a target from a remote distance. For the conventional laser ultrasonic techniques, a pulsed laser is often used to generate broadband ultrasonic waves in a target structure. However, for crack detection using nonlinear ultrasonic modulation, it is necessary to generate narrowband ultrasonic waves. In this study, a pulsed laser is shaped into dual-line arrays using a spatial mask and used to simultaneously excite narrowband ultrasonic waves in the target structure at two distinct frequencies. Nonlinear ultrasonic modulation will occur between the two input frequencies when they encounter a fatigue crack existing in the target structure. Then, a nonlinear damage index (DI) is defined as a function of the magnitude of the modulation components and computed over the target structure by taking advantage of laser scanning. Finally, the fatigue crack is detected and localized by visualizing the nonlinear DI over the target structure. Numerical simulations and experimental tests are performed to examine the possibility of generating narrowband ultrasonic waves using the spatial mask. The performance of the proposed fatigue crack localization technique is validated by conducting an experiment with aluminum plates containing real fatigue cracks.

The principle and a prototype system for burning rate measurement of solid propellants using ultrasound (초음파를 이용한 고체추진제 연소속도의 측정원리 및 시범시스템 개발)

  • Song Sung-Jin;Jeon Jin-Hong;Kim Hak-Joon;Kim In-Chul;Ryoo Baek-Neung;Yoo Ji-Chang;Jung Jung-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.259-265
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    • 2005
  • To measure burning rate of solid propellants using ultrasonic technique, a special closed bomb and an ultrasonic and pressure measurement system are fabricated. During pressurization tests and burning tests on propellants, ultrasonic and pressure signal are acquired in realtime fashion by this system. Based on acquired signals, analysis programs using two different algorithm which can measure burning rates corresponding to pressures are compared. One algorithm is to correct sound velocity variation of propellants and solid couplant, another one is only to correct sound velocity variation of propellants. And accuracies of homing rates measured through these algorithms are calculated through comparison with homing rates measured using strand burner method.

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