• Title/Summary/Keyword: Counter Shaft Transmission

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Design of Counter Shaft Automatic Transmission Gear Train Layout for Construction Vehicles (건설중장비용 카운터샤프트 자동변속기 기어열 레이아웃 설계)

  • Jung, G.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.3
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    • pp.23-31
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    • 2009
  • Counter shaft transmission is a popular automatic transmission power train in construction vehicles such as wheel loader and forklift. The gear train layout of counter shaft transmission is a very basic and important development stage because it affects the most of components design including hydraulic system and shift control algorithm, etc. This paper presents a design methodology for the gear train layout from the analysis of power flow path and clutch hook-up of the existing counter shaft transmission that is adopted in commercialized construction vehicles. Also, independent constraints for the meshed gear ratios are derived in order to realize forward 4-speed and reverse 3-speed gear ratio. The layout design principle proposed here was applied to the new original counter shaft transmission that is underdevelopment.

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Development of Precision Forging Process on the Clutch Gear of a Counter Shaft (카운터샤프트 클러치 기어의 정밀성형 공정 개발)

  • Kim, H.P.;Kim, Y.J.
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.54-58
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    • 2012
  • A counter shaft gear is an important part in the transmission system of vehicle. Its shape is relatively complicated and should meets high strength. Traditionally it has been manufactured as follows; the counter shaft gear has consisted of a clutch and helical body with teeth which are forged and machined for teeth respectively and then attached by frictional welding. In this study, a new hot forging process was proposed and designed so that the counter shaft gear is formed as one body without divide it into two parts. Furthermore, the precision forging process has been developed for the clutch teeth without additional grinding.

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A Study on Hot Precision Forging Processes for Spline Teethof a Counter Shaft Gear (카운터샤프트 기어의 스플라인 치형 정밀성형을 위한 열간단조 공정에 관한 연구)

  • Kim, H.P.;Kim, H.S.;Kim, Y.J.
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.6-11
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    • 2012
  • A counter shaft gear is an important part in the transmission system of vehicle. Its shape is relatively complicated and should meets high strength. Traditionally the counter shaft gear has been manufactured as follows; a spline body is firstly machined for teeth and then attached to the main gear body by frictional welding, and finally is finished by grinding. Therefore it is necessary to develop a new manufacturing technology eliminating both frictional welding and grinding processes. In this study, a new hot forging process was proposed and designed so that the spline body with teeth and main gear body are formed as one body. Finite element simulations and experimental works were peformed for design of forging processes to get the quality final precision-forged product. Consequently the most suitable blocker process could be obtained.

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Observation of the Structure of Melanin Granule in Mummy's Hair Shaft Using High-Voltage Electron Microscopy (초고압전자현미경을 이용한 미라 모발 멜라닌과립의 구조 관찰)

  • Chang, Byung-Soo
    • Journal of the Korea Convergence Society
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    • v.8 no.8
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    • pp.197-202
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    • 2017
  • Three-dimensional melanin granules of mummy's hair analyzed using high voltage electron microscopy at 1250kV. The melanin granules in the cortex of mummy's hair located in close proximity to the outer of cortex in the adjacent place of the cuticles. A lot of melanin granule performed in this area. It is a distinguished difference from modern human. While it rotated up to 60 degree counter-clockwise and taken a photo per one degree using high voltage electron microscopy. The melanin granule displayed with long elliptical and variable at the size. The size of granule is measured from $0.3{\sim}0.6{\mu}m$ in minimum diameter and $0.5{\sim}1{\mu}m$ in maximum diameter. Conclusionally, high voltage electron microscope has higher resolution and penetration power than conventional transmission electron microscope that could be load biological thick specimen.