• KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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• v.12 no.1
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• pp.35-40
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• 2006

Cushioning systems, which are cushion material and its designed configuration, are important to protect fragile items since they act as buffers between the impact force and the fragile product. As cushioning materials, several plastic foams are commonly used in industry. However, the utilization of the plastic material has been causing a solid waste problem and pollution. Thus, as an alternative cushion material to the plastic foams, a corrugated cushion, which is considered environmentally friendly and cheap material, was put into drop tests and its impact shock attenuation was investigated. Flat and free drop data were recorded and compared to the dynamic shock of EPS cushion. In addition, the mathematical model of the shock attenuation of the corrugated cushion was developed. The result showed that the corrugated cushion gave an excellent protection for items that were subjected to the limited number of drops. There was no significant difference of the shock absorbing ability between the EPS and corrugated cushions. Energy density model of cushioning material successfully explained the mechanical behavior and fatigue of the corrugated cushions.

• Journal of Biosystems Engineering
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• v.20 no.4
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• pp.323-332
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• 1995

The horizontal compression test of some selected corrugated fiberboards was performed to determine the cushioning properties of them. Creep behavior of the corrugated fiberboard boxes, which have been widely used in rural area for packaging fruits and vegetables, was tested. The flute crushing stress of the corrugated fiberboard depended upon mainly the basic weight of the corrugated medium, comparing with the combined basic weight of corrugated fiberboard. When moisture content of the corrugated fiberboards was increased about 8% (d.b.), the flute crushing stress of them was decreased at the rate of 44%~64%. The cushion factor of the sample fiberboards showed much higher value at the lower moisture content of them. These trends appeared to be more obvious at the lower applied stress levels. Also, the cushion factors of the double wall corrugated fiberboards(DW) were observed to be little higher than those of the single wall corrugated fiberboards(SW). The creep behavior of the sample boxes was found to be highly moisture and static load dependent. The creep behavior of the corrugated fiberboard boxes could be well analyzed by the asymptotic slope derived from the creep model.

• Journal of Biosystems Engineering
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• v.41 no.3
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• pp.221-231
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• 2016

Purpose: The objective of this study was to develop cushion curves models and analyze the cushioning performance of multi-layered corrugated structures (MLCS) using a method based on dynamic stress-energy relationship. Methods: Cushion tests were performed for developing cushion curve models under 12 combinations of test conditions: three different combinations of drop height, material thickness, and static stress for each of four levels of energy densities between 15 and $60kJ/m^3$. Results: Dynamic stress and energy density for MLCS followed an exponential relationship. Cushion curve models were developed as a function of drop height, material thickness, and static stress for different paperboards and flute types. Generally, the differences between the shock pulse (transmitted peak acceleration) and cushion curve (position and width of belly portion) for the first drop and the averaged second to fifth drop were greater than those for polymer-based cushioning materials. Accordingly, the loss of cushioning performance of MLCS was estimated to be greater than that of polymer-based cushioning materials with the increasing number of drops. The position of the belly of the cushion curve of MLCS tends to shift upward to the left with increasing drop height, and the belly portion became narrower. However, depending on material thickness, under identical conditions, the cushion curve of MLCS showed an opposite tendency. Conclusions: The results of this study can be useful for environment-friendly and optimal packaging design as shock and vibrations are the key factors in cushioning packaging design.

• The monthly packaging world
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• s.194
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• pp.98-102
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• 2009

• KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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• v.19 no.1
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• pp.51-56
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• 2013

From the time the product is manufactured until it is carried and ultimately used, the product is subjected to some form of handling and transportations. During this process, the product can be subjected to many potential hazards. One of them is the damage caused by shocks. In order to design a product-package system to protect the product, the peak acceleration or G force to the product that causes damage needs to be determined. When a corrugated fiberboard box loaded with products is dropped onto the ground, part of the energy acquired due to the action of the gravitational acceleration during the free fall is dissipated in the product and the package in various ways. The shock absorbing characteristics of the packaging cushion materials are presented as a family of cushion curves in which curves showing peak accelerations during impacts for a range of static loads are shown for several drop heights. The new method for determining the shock absorbing characteristics of cushioning materials for protective packaging has been described and demonstrated. It has been shown that cushion curves can be produced by combining the static compression and impact characteristics of the material. The dynamic factor was determined by the iterative least mean squares (ILMS) optimization technique in which the discrepancies between peak acceleration data predicted from the theoretical model and obtained from the impact tests are minimized. The approach enabled an efficient determination of cushion curves from a small number of experimental impact data.

• KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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• v.13 no.1
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• pp.25-28
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• 2007

Physical damage on fruits and vegetables caused by shock degrades the value of product in the fresh market. In order to design a product/package system to protect the product, the peak acceleration or G force to the product that causes shock damage needs to be determined. Shock cushion packaging is applied to protect goods of all kinds. It can be adapted in their shape to any product to be packed, so that its shock absorbing properties is determined by geometry of the product. The shape of a cushion can be adapted to the expected shock loads. To analyze the response properties of cushion materials for packaging of the pears for optimum packaging design during transportation, shock tests were carried out. Shock acceleration that is happened in pears were appeared very high by $25{\sim}30G$ in the input shock acceleration of 14.1618 G that was measured in transportation road. This means that the pears receive the shock acceleration more than maximum double itself and the damage by this can happen and the shock acceleration increase in case use PE tray cup and PE net in fruits, the use of corrugated fiberboard pad may become one method that it can reduce the damage by the shock in packaging of fruits.

• Journal of the Korean Wood Science and Technology
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• v.45 no.4
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• pp.419-431
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• 2017

The forest slopes cause substantial local changes in soil properties and an increase in soil erosion after extreme rainstorms. The high soil erosion rates on forest slopes need the effective use of growing media to control the soil runoff. Therefore, we prepared six different lignocellulosic growing media such as peat, perlite, and wood meal as the base materials and carboxymethyl cellulose (CMC), glucomannan, starch, old corrugated containerboard, and computer printout as the additional materials for the prevention of simulated rainfall-induced runoff. The growing media containing old corrugated containerboard efficiently reduced the percentage of soil runoff; however, it could not completely cushion the influence of crust. The best results for plant growth, except in the leaf area, were also obtained with the growing media containing old corrugated containerboard, suggesting an interesting way of paper recycling and an economic benefit for plant or crop growth in forest slope.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2007.04a
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• pp.285-297
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• 2007

As the demands of environment protection increase, the pulp mold container is developed to substitute for the plastic cushion materials like EPS(expanded poly styrene). The water-absorbing ratio, tensile strength and compressive strength of pulp mold are important factors to evaluate its shock absorbing characteristics. The study was performed to investigate the effects of the mechanical property changes on the various conditions of temperature and relative humidity for pulp mold containers made of mixed materials on ONP(old newspaper) and OCC(old corrugated container). This study also is evaluated the optimized mixing ratio of materials for making pulp mold by analyzing the changes of physical properties according to a various procured temperature and relative humidity conditions. The results show that the water absorption ratio of sample increased significantly, and tensile strength decreased $20{\sim}30%$, compressive strength decreased $10{\sim}20%$ by increasing relative humidity condition. And the results show that the ONP 50% and OCC 50% was optimized mixing ratio according to the samples.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.40 no.1
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• pp.47-54
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• 2008

As the demands of environment protection increases, the pulp mold container is developed to substitute for EPS (expanded polystyrene) as a shock absorbing packaging material. The water-absorbing ratio and mechanical properties such as tensile strength and compressive strength of pulp mold are important factors to evaluate its shock absorbing characteristics. Influences of mixing ratios of ONP (old newspaper) and OCC (old corrugated container) on physical properties of pulp mold were investigated at various conditions of temperature and relative humidity. The optimum mixing ratio of ONP and OCC was also searched based on physical properties. The results showed that when relative humidity was increased from 60% to 90%, the water absorption ratio of pulp mold increased significantly, tensile strength decreased 20$\sim$30%, and compressive strength decreased 10$\sim$20%. In addition, the optimum mixing ratio of ONP and OCC was found to be 50%:50%.

• Journal of Biosystems Engineering
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• v.29 no.6 s.107
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• pp.501-507
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• 2004

Fruits we subjected to complex dynamic stresses in the transportation environment. During a long journey from the production area to markets, there is always some degree of vibration present. Vibration inputs are transmitted from the vehicle through the packaging to the fruit. Inside, these cause sustained bouncing of fruits against each other and container wall. These steady state vibration input may cause serious fruit injury, and this damage is particularly severe whenever the fruit inside the package is free to bounce, and is vibrated at its resonant frequency. The determination of the resonant frequencies of the fruit may help the packaging designer to determine the proper packaging system providing adequate protection for the fruit, and to understand the complex interaction between the components of fruit when they relate to expected transportation vibration inputs. The vibration characteristics of the pears in corrugated fiberboard container in transit were analyzed using FEM (finite element method) modeling, and the FEM modeling approach was first validated by comparing the results obtained from simulation and experiment for the pear in the frequency range 3 to 150 Hz and acceleration level of 0.25 G-rms and it was found that between simulated and measured frequencies of the pears have a relatively good agreement. It was observed that the fruit and vegetables in corrugated fiberboard container could be analyzed by finite element method. As the elastic modulus of the cushion materials of corrugated fiberboard pad and tray cup decreased, the first frequencies of upper and lower pears increased and the peak acceleration decreased.