• Title/Summary/Keyword: Corrugated boards

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Functional Corrugated Board with Organic and Inorganic Materials in Food Packaging Applications: A Review

  • Gaikwad, Kirtiraj K.;Singh, Suman;Lee, Youn Suk
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.22 no.3
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    • pp.49-58
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    • 2016
  • Corrugated board provides packaging for most diverse industries with a share of over 50%, due to the numerous advantages they offer a good protection of the products. In other hand corrugated board fails in environmental conditions, indicating that relative humidity or temperature is higher. These effects directly damage the product packaged. To overcome on this problem recently corrugated boards produced with functional material, "functional corrugated boards," have become more available in the current market. A number of commercialized forms of functional material are coated or composited products with inorganic materials, for example "Nano clay" as representative. However, although the use of functional materials is increasing in corrugated boards, the several concerns such as over cost, environmental friendly materials, recycling, and toxicity affect consumer perceptions and acceptance. In the past, number of researcher focused on process of box compression and the utility of box compression testing etc., best of our knowledge there is no review paper which focus on the functional corrugated boards used in food packaging applications. This paper aims to review the availability of functional corrugated boards in the current market, past research studies on functional material and present the current status of functional corrugated boards in leading countries.

Studies on Linerboard Compositions of Corrugated Fiberboard Boxes for Oriental Melons (참외 포장용 골판지상자의 재질구성에 관한 연구)

  • Ha, Young-Sun;Lee, Jun-Ho;Kim, Su-Il;Park, Nam-Ho
    • Food Science and Preservation
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    • v.7 no.2
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    • pp.160-165
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    • 2000
  • The study aimed to review linerboard compositions of corrugated fiberboard boxes for Oriental melons(Cucumis melon L. var makuwa), analyzing relationships among material compositions, price, weight of boxes, theoretical compression and bursting strength of various liner boards. 19 and 22 different liner boards were currently used for the bleached and the unbleached corrugated boards, respectively. The corrugated board containers with the bleached liners were mostly used in the market although the average price was 10 percents higher than the unbleached. The average compression strength of the bleached. We strongly recommend to redesign the boxes because the average compression and bursting strength of the current boxes were much higher than national packaging standards as much as 70 and 82, respectively.

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Development of nonwoven fabric and new adhesive system to manufacture hybrid corrugated board (농산물용 복합 골판지 제조를 위한 부직포 및 신규 접착시스템에 대한 연구)

  • Lee, Ji-Young;Yoon, Hee-Youl;Oh, Seok-Ju;Sung, Yong-Joo;Kim, Byeong-Ho;Lim, Gi-Baek;Choi, Jae-Sung;Kim, Sun-Young
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.3
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    • pp.49-55
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    • 2012
  • Even though corrugated boards are the most common packaging materials for agricultural products, conventional corrugated boards are not able to maintain the freshness of agricultural products. In order to overcome the limitations of conventional corrugated boards, a new hybrid corrugated board-composed of linerboard, a corrugating medium, and non-woven fabric-was designed to possess antibacterial, high porous and shock-absorbing properties. In this study, we compared the physical properties of non-woven fabric to those of the base papers of conventional corrugated boards and developed a new adhesive system as a first step toward manufacturing the hybrid corrugated board. We found that the non-woven fabric, which had relatively high elongation, was applicable in the corrugated board process, and that the manufacturing conditions must be controlled in order to prevent the break of the non-woven fabric. The mixture of starch and styrene-butadiene (SB) latex showed high adhesive strength, but the addition level of SB latex should not exceed 30% in starch solution.

The preliminary study of developing strong corrugated box board against aggravated service condition(I) (환경변화에 강한 골판지 개발을 위한 기초연구(제1보))

  • 서영범;오영순
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.30 no.1
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    • pp.29-43
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    • 1998
  • This study was to investigate the effect of .compressive load and cyclic humidity(2$0^{\circ}C$, 65% and 90% RH) on the physical and mechanical properties of corrugated board. Corrugated boards in the study were under compressive load and under cyclic humidity, and their properties were compared to those without load. Results were summarized as follows ; 1 Statistically significant correlation was shown between the ring crush of the boards and the compressive strength of cylinder specimen made from the boards. So we could study the compressive behavior of board with cylinder specimen. 2. The boards under the compressive load increased their moisture content and thickness much more than those without load both in constant and in cyclic RH. 3. The compressive and tensile strength of board samples were inversely and closely proportional to the sheet moisture content regardless of their load and humidity history. 4. The moisture content did not show any significant proportionality to the change of burst strength of boards within this experiment. 5. Board reconditioning in standard condition led to the recovery of the strength loss that had occurred under various load and humidity condition. 6. The handsheets prepared from the boards that had experienced compressive load and cyclic humidity, and those with no-load and 65% RH did not show any significant difference in strength properties. No physical damage or load-carrying properties of the wood fiber were observed by the compressive load and cyclic humidity history.

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Manufacture of Water-Resistant Corrugated Board Boxes for Agricultural Products in the Cold Chain System

  • Jo, Jung-Yeon;Min, Choon-Ki;Shin, Jun-Seop
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.459-463
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    • 2006
  • For the purpose of developing liner board for water-resistant corrugated board in the cold chain system, several types of base paper for corrugated board were purchased from the market and 6 different boards were produced in the paperboard mill by applying the chemicals on the base paper. Then, water-moisture resistant performance and physical properties of the boards were evaluated and compared each other. The liner board which is dried at high temperature with pressure by the Condebelt showed a superior performance in strength over conventional liner boards. Strength of the board increased by surface chemical treatment up to 60% of compressive strength and 30% of bursting strength. Starch insolubilization with Ammonium-Zirconium -Carbonate and surface coating with a surface size and a moisture resistant chemical on CK paper showed the best result. Therefore, this method was recommended to produce the outer liner board for water -resistant corrugated board.

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A Study on the Quality of Liner Board Used Corrugated Fiberboard Container of Apples (사과포장용 골판지 라이너원지의 품질에 관한 연구)

  • 하영선;김수일
    • Food Science and Preservation
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    • v.5 no.2
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    • pp.150-153
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    • 1998
  • As strait As a result of the quality research of liner boards used for the national-made corrugated boxes for apples, basis weight of each sample passed its tolerance within 4%. We found that KA, WLK, and SC liner boards showed better in relative bursting strength. SC, WLK, KA, and SK performed better in relative compression strength. WLK201 and KA210 were good for the outside liner, and K2200 was adequate for medium and inside liner. we classified WLK and KA liner boards as A grade and others as C grade.

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Manufacture of Water-Resistant Corrugated Board Boxes for Agricultural Products in the Cold Chain System(III) - Effects of types of base paper and surface treatments on physical properties of the base paper for water resistant corrugated board - (농산물 저온유통용 내수 골판지 상자의 제조(제3보) -원지의 종류와 표면처리 방법에 따른 내수 골판지 원지의 물성-)

  • Jo Jung-Yeon;Min Choon-Ki;Shin Jun-Seop
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.2 s.110
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    • pp.70-77
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    • 2005
  • For the purpose of developing liner board for water resistant corrugated board in the cold chain system, several types of base paper for corrugated board were purchased from the market and 6 different boards were produced in the mill by applying the chemicals, chosen in the previous studies, on the base paper. Then water-moisture resistance and physical properties of the boards were compared each other. The liner board which is dried at high temperature with pressure by Condebelt (CK paper) showed a superior performance in strength over common liner boards. Strength of the board increased by surface chemical treatment up to $60\%$ of compressive strength and $30\%$ of burst strength. Starch insolubilization with Ammonium Zirconium Carbonate and surface coating with a surface sizing agent and a moisture resistant chemical on CK paper showed the best result. Therefore this method was recommended to produce the outer liner board for water resistant corrugated board.

Manufacture of Water-Resistant Corrugated Board Boxes for Agricultural Products in the Cold Chain System

  • Jo, Jung-Yeon;Min, Choon-Ki;Shin, Jun-Seop
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.2
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    • pp.29-34
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    • 2012
  • For the purpose of developing liner board for water-resistant corrugated board in the cold chain system, several types of base paper for corrugated board were purchased from the market and 6 different boards were produced in the paperboard mill by applying the chemicals on the base paper. Then, water-moisture resistant performance and physical properties of the boards were compared each other. The liner board which is dried at high temperature with pressure by Condebelt papermaking system(CK paper) showed a superior performance in strength over common liner boards. Strength of the board increased by surface chemical treatment up to 60% of compressive strength and 30% of bursting strength. Starch insolubilization with Ammonium-Zirconium Carbonate(AZC) and surface coating with a surface size and a moisture resistant chemical on CK paper showed the best result. Therefore, this method was recommended to produce the outer liner board for water -resistant corrugated board.

Lab-based Simulation of Carton Clamp Truck Handling - Frictional Characteristics between Corrugated Packages

  • Park, Jong Min;Choi, Sang Il;Kim, Jong Soon;Jung, Hyun Mo
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.25 no.3
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    • pp.131-137
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    • 2019
  • Carton clamps, one of forklift attachments, allow users to quickly handle shipping units such as unitized loads, large shipping cases, or crates without the requirement of pallets. As the use of palletless handling by clamp trucks increases, so does the need for simulation research on clamp truck handling. The frictional characteristics for various contact conditions of corrugated paperboards and their constituent boards were analyzed to obtain the data needed in the computer simulation for the handling of carton clamp truck. The overall mean of static-frictional coefficients between selected corrugated paperboards was 0.38 (±0.01), which was 1.3~1.6 times greater than 0.23~0.29 of the frictional coefficients between boards. The overall mean of static-frictional coefficients between the corrugated paperboards and the rubber contact pad was 0.82 (±0.02), which was about 1.1 to 2.8 times greater than 0.29~0.78 of the static-frictional coefficient between the linerboard and the rubber contact pad. The overall mean of kinetic-frictional coefficients between the corrugated paperboards was 0.35 (±0.01), and 0.76 (±0.02) between the corrugated paperboards and the rubber contact pad.

Effect of Relative Humidity and Box Structure on Box Compression Strength (상대습도 및 상자구조에 따른 과실포장용 골판지상자의 압축강도 분석)

  • Jo, Jung-Youn;Shin, Jun-Sub;Kim, Jong-Kyoung;Seo, Young-Bum;Son, Ki-Ju
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.12 no.2
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    • pp.103-108
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    • 2006
  • In order to determine safety factor of corrugated fiberboard boxes for agricultural products, relationship with effect of relative humidity and structure of box types must be defined. The results obtained from the study were summarized as follows; 1. Results show a detrimental effect on bursting strength of corrugated boards with increasing relative humidity of environment. 2. Compression strength of corrugated boards were decreased rapidly after the relative humidity was over 70 percent. 3. Compression strength of corrugated board boxes were greatly depending on the box types. Folder type showed the best performance at higher humidity environment while bliss type was the worst. 4. Further studies are needed in order to expect box compression strength in real distribution environment.

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