• Title/Summary/Keyword: Corrosion solution

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A Research on Stray-Current Corrosion Mechanism of High Voltage Cable Connector on Electrification Vehicles

  • Lee, Hwi Yong;Ahn, Seung Ho;Im, Hyun Taek
    • Corrosion Science and Technology
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    • v.18 no.4
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    • pp.117-120
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    • 2019
  • Considering the tendency of development of electrification vehicles, development and verification of new evaluation technology is needed because of new technology applications. Recently, as the battery package is set outdoors of an electric vehicle, such vehicles are exposed to corrosive environments. Among major components connected to the battery package, rust prevention of high-voltage cables and connectors is considered the most important issue. For example, if corrosion of high voltage cable connectors occurs, the corrosion durability assessment of using an electric vehicle will be different from general environmental corrosion phenomena. The purpose of this study is to investigate the corrosion mechanism of high voltage cable connectors of an electric vehicle under various driving environments (road surface vibration, corrosion environment, current conduction by stray current, etc.) and develop an optimal rust prevention solution. To improve our parts test method, we have proposed a realistic test method to reproduce actual electric vehicle corrosion issues based on the principle test.

Effect of Mixed Inhibitor on Corrosion Inhibition of Steel Rebar in Chloride Contaminated Concrete Pore Solution (염화물 오염 콘크리트 공극 용액에서 철근의 부식 억제에 대한 혼합 억제제의 효과)

  • Mandal, Soumen;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.32-33
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    • 2021
  • The corrosion of the embedded steel rebars and the consequent deterioration of the reinforced concrete structure has become a challenging concern to the construction industries for the fiscal deficit. However, corrosion inhibitors are potential and being widely used for corrosion mitigation to solve such problems. This study has been focused on the mixed type of corrosion inhibitor where one component of the corrosion inhibitor is organic and another one is inorganic material. 0.1 (M) triethanolamine (TEA) and 0.01 (M) sodium hexametaphosphate (SHMP) have been mixed in distilled water to produce the mixed inhibitor. Studies of the steel rebar corrosion in chloride contaminated (3.5 wt.% NaCl) concrete pore (CCCP) solution has been conducted using different concentrations of corrosion inhibitor. Electrochemical impedance spectroscopy (EIS) method is involved to understand the corrosion behaviour of the steel rebars at different exposure durations.

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Enhancing Effects of NaHSO3 on Corrosion of T91 Steel

  • Wu, Tangqing;Tan, Yao;Wang, Jun;Xu, Song;Liu, Lanlan;Feng, Chao;Yin, Fucheng
    • Journal of Electrochemical Science and Technology
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    • v.11 no.4
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    • pp.368-378
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    • 2020
  • In the paper, corrosion behavior of T91 steel in different concentrations of NaHSO3 solution was studied in combination with scanning electron microscope (SEM) and electrochemical measurements. The results showed that the steel exhibited active anodic dissolution characteristics in the solution, and NaHSO3 concentration affected both cathodic and anodic behaviors. The steel surface was covered by intact corrosion products in the solutions, but the compactness and mechanical properties of the corrosion products degraded with the increase of NaHSO3 concentration. In low-concentration NaHSO3 solution the steel tended to undergo uniform corrosion with slight corrosion pits, but its corrosion mode gradually transited to localized corrosion as the NaHSO3 concentration increased. The mechanical property degradation of the corrosion products caused by sulfur compounds and the pH decrease of the solution are the important factors to accelerating its corrosion process.

Effect of corrosion environment on the SCC of Al-brass tube for vessel (선박용 Al-황동세관의 SCC에 미치는 부식환경의 영향)

  • 임우조;정해규
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.39 no.4
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    • pp.291-297
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    • 2003
  • Al-brass is usually used as the tube material of vessel's heat exchanger for seawater cooling system because it has high thermal conductivity and good mechanical properties and high corrosion resistance due to cuprous oxide (Cu20) layer against seawater. However, Al-brass tubes of heat exchanger for vessel at the actual environment is reported that local corrosion such as stress corrosion cracking occurred by synergism effect between mechanical factor and corrosion environment In this paper, the effect of corrosion environment on the stress corrosion cracking of Al-brass in various NH4OH of 3.5% NaCl solution, under flow by constant displacement tester. Based on the test results, the behavior of polarization, stress corrosion crack propagation and dezincification phenomenon of Al-brass are investigated. The main results are as follows:(1) Increasing range of potential from open circuit potential to repassivation gets lower, as the contain rate of NH4OH gets higher. (2) As contain rate of NH4OH gets higher, SCC of Al-brass is become activation but the protection film(Cu20) of Al-brass is created in 3.5% NaCl solution. (3) According as content of NH4OH increases in 3.5% NaCl solution, the dezincifiction area is spread. It is concluded that dezincification occurred by localized preferential anodic dissolution at stress focusing region.

Corrosion Tests for High Chromium Cast Iron Using Galvanostatic Polarization Technique in a Simulating Slurry Solution (모사 슬러리 용액에서 정전류 분극을 활용한 고크롬 주철 부식 시험)

  • Ochgerel Baasanjav;Jun-Seob Lee;Ye-Jin Lee;Jun-Seok Oh;Je-hyun Lee
    • Corrosion Science and Technology
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    • v.22 no.4
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    • pp.252-256
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    • 2023
  • The galvanostatic polarization technique was used to accelerate corrosion in high chromium cast iron (HCCI) immersed in a simulated slurry solution of 0.1 mol dm-3 H2SO4, 0.05 mol dm-3 HCl, and 10 wt% SiC. The HCCI contained 27 wt% of Cr and 2.8 wt% of C, and its microstructure mainly comprised austenitic and carbide phases. A two-electrode system using a dense carbon rod and the HCCI sample was employed for the galvanostatic polarization by applying an anodic current for 24 hours. The corrosion rate increased upon applying the anodic current, but the increase was not significant, particularly for current densities higher than 10 µA cm-2. Following polarization, the corrosion morphology revealed that the anodic current accelerated surface corrosion in the HCCI; however while the depth of the corroded area increased, the increase was not substantial. The propagation behavior of the anodic current and its impact on corrosion were further discussed.

Pitting Corrosion of Inconel Alloy 600 at Elevated Solution Temperatures

  • Park, Jin-Ju;Pyun, Su-Il
    • Journal of the Korean Electrochemical Society
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    • v.6 no.4
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    • pp.271-281
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    • 2003
  • The present article is concerned with pitting corrosion of Inconel alloy 600 at elevated solution temperatures. This article first summarized the previous works on the characteristics and the growth models of oxide film grown on alloy 600 at elevated solution temperatures. Thereafter, this article reviewed previous works on the morphological study on pitting corrosion of alloy 600 as functions of solution temperature and such anion additives as thiosulphate, sulphate, nitrate and bicarbonate ions in terms of pit morphology and its fractal dimension.

Preparation and Characterization of Coating Solution Based on Waterborne Polyurethane Dispersion containing Fluorine for Primer on Electro Galvanized Steel Sheet

  • Jin, Chung Keun;Lim, Sung Hyung
    • Corrosion Science and Technology
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    • v.14 no.5
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    • pp.207-212
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    • 2015
  • The purpose of this research was to synthesize fluorine modified waterborne polyurethane dispersion (F-WPU) by soap-free (internal emulsifier) emulsion polymerization techniques, to prepare coating solution based on fluorine modified waterborne polyurethane dispersion (F-WPU) and to compare the chemical and thermo-mechanical properties on the electrogalvanized steel sheet. Environmentally friendly F-WPU was prepared with a fluorinated polyol containing 60 wt% of fluorine. There are various ways of combining a wide variety of fluorinated polyols and diisocyanate to exhibit novel properties of waterborne polyurethane dispersion. Components of coating solution were largely divided into 4 kinds i.e., F-WPU, acrylic emulsion, silane coupling agent, and colloidal silicate. F-WPU coating solution on the electro-galvanized steel sheet showed excellent properties of corrosion resistance, alkali resistance and heat resistance, as compared to other coating solutions using a general waterborne resin. The F-WPU coating solution's reliable effects are possibly due to the fluorine atoms incorporated even in a small amount of F-WPU.

Study on the Characteristics of Crevice Corrosion Prevention of SS 400 in Marine Environment (해양환경 중에서 SS400강재의 간극부식방지 특성에 관한 연구)

  • 임우조;정기철;구영필;윤병두
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.152-157
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    • 2001
  • This paper was studied on the characteristics of crevice corrosion prevention of SS 400 in marine environment. In NaCl solution, polarization behavior under the crevice corrosion was investigated. And Weight loss rate of SS 400 applied cathodic protection and non cathodic protection was measured according to the NaCl concentration. The main results obtained are as follows : The weight loss rate of Al-alloy galvanic anode was increased as the concentration of NaCl solution increased by 3.5% but the concentration increased over 3.5%, that of Al-alloy galvanic anode become decreased. The protective potential of SS 400 used Al-alloy galvanic anode becomes more cathodic polarization with increasing concentration of NaCl solution. Effects of oxygen on the weight loss rate of Al-alloy sacrificial anode for cathodic protection as the concentration of 3.5% NaCl solution become sensitive than that of 0% NaCl solution.

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Evaluation of the Corrosion Resistance of Zn-Coated Steel as a Function of the Temperature of the Cr-free Solution Used to Coat the Steel (Cr-free 코팅액에 의한 아연도금강판의 열처리 온도에 따른 내식특성)

  • Seo, Hyun-Soo;Moon, Hee-Joon;Kim, Jong-Soon;Ahn, Seok-Hwan;Moon, Chang-Kwon;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.24 no.5
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    • pp.60-66
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    • 2010
  • Zinc has a number of characteristics that make it well suited for use as a coating to protecting iron and steel products from corrosion. Its excellent corrosion resistance in most environments accounts for its successful use as a protective coating on a variety of products and in many exposure conditions. The excellent field performance of zinc coatings results from their ability to form dense, adherent films that corrode at a rate that ranges from 1% to 10% of the corrosion rate of ferrous materials, depending on the environment. Recently, EU RoHS and EU ELV prohibited the use of materials that adversely affect the environment, such as Pb, Hg, Cd, and $Cr^{+6}$. In this study, environmentally-friendly, Cr-free solutions (epoxy solution, acrylic solution, and urethane solution S-700) and organic/inorganic solution with Si; LRO-317) were used to evaluate the corrosion resistance of zinc-coated steel subjected to a saltwater spray for 72 hours. The coating of urethane solution (S-700) was best among the three kinds of solution with heat treatment during five minutes at $190^{\circ}F$. Test specimens with S-700 and LRO-317 coating were heat treated in a drying oven at 170, 180, 190, 200, and $210^{\circ}C$ for five minutes. The results show that the optimum corrosion resistance was $190^{\circ}C$ in EGI and $170^{\circ}C$ in HDGI, respectively.

The Study on the Wear-Corrosion Behavior of Ductile Cast Iron in the Acidic Environment (산성환경 중에서 구상흑연주철재의 마멸-부식거동에 관한 연구)

  • 임우조;박동기
    • Tribology and Lubricants
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    • v.18 no.4
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    • pp.299-304
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    • 2002
  • This paper reports the studies on the wear-corrosion behavior of ductile cast iron in the acidic environment. In atmosphere and variety of pH solution, specific wear rate and wear-corrosion characteristics of GCD 60 with various sliding speed and distance were investigated. And electrochemical polarization test of GCD 60 was examined in the environment of various pH values. The main results are as following : As the contact pressure increases, the critical velocity of specific wear rate becomes transient at low sliding speed. As pH value becomes low, wear-corrosion loss increases in the aqueous solution. As the corrosion environment is acidified, corrosion potential of GCD 60 becomes noble and corrosion current density increases.