• Title/Summary/Keyword: Corrosion of Zr-based alloys

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Anodic Polarization Properties of Ti-Zr-Pd Based Alloys for Biomedical Applications (생체용 Ti-Zr-Pd계 합금의 양극분극특성)

  • Jung, Jong-Hyun
    • Journal of Technologic Dentistry
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    • v.23 no.1
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    • pp.21-30
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    • 2001
  • For biomedical applications. Ti-X%Zr-Y%Pd(X: $10{\sim}20$, Y:0.2 or 0.4) based alloys not containing harmful Al and V were newly designed, and polarization curves for their alloys were measured at $37^{\circ}C$ in 5% HCl solution in order to understand effects of Zr on the corrosion. From the results of anodic polarization behavior, it was found that the corrosion resistance increased with increasing Zr content. The results show their potential to develope Ti-based alloys for biomedical materials. The Ti-20%Zr-0.2%Pd alloy shows excellent corrosion resistance and was superior to those of the Ti. Ti-6%Al-4%V ELI alloy, Co-30%Cr-6%Mo alloy and STS 316L stainless steel.

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Evaluation of Cu Effect on Corrosion Characteristics of Zr Alloys (지르코늄합금의 부식특성에 미치는 Cu 영향 평가)

  • Kim Hyun Gil;Choi Byung Kyun;Jeong Yong Hwan
    • Korean Journal of Materials Research
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    • v.14 no.7
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    • pp.462-469
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    • 2004
  • The effect of Cu addition on the corrosion characteristics of Zr alloys that developed for nuclear fuel cladding in KAERI (Korea Atomic Energy Research Institute) was evaluated. The alloys having different element of Nb, Sn, Fe, Cr and Cu were manufactured and the corrosion tests of the alloys were performed in static autoclave at $360^{\circ}C$, distilled water condition. The alloys were also examined for their microstructures using the optical microscope and the TEM equipped with EDS and the oxide property was characterized by using X-ray diffraction. From the result of corrosion test more than 450 days, the corrosion rate of the Zr-based alloys was changed with alloying element such as Nb, Sn, Fe, Cr and especially affected by Cu addition. The corrosion resistance was increased with increasing the Cu content and the tetragonal $ZrO_2$ layer was more stabilized on the Cu-containing alloys.

A Study on the Properties of Design for the Biomaterial Ti-Ag-Zr Alloys Using DV-Xα Molecular Orbital Method (DV-Xα 분자궤도법으로 설계한 생체용 Ti-Ag-Zr 합금 특성 평가)

  • Baek, Min-Sook;Yoon, Dong-Joo;Kim, Byung-Il
    • Korean Journal of Materials Research
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    • v.24 no.4
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    • pp.175-179
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    • 2014
  • Ti and Ti alloys have been extensively used in the medical and dental fields because of their good corrosion resistance, high strength to density ratio and especially, their low elastic modulus compared to other metallic materials. Recent trends in biomaterials research have focused on development of metallic alloys with elastic modulus similar to natural bone, however, many candidate materials also contain toxic elements that would be biologically harmful. In this study, new Ti based alloys which do not contain the toxic metallic components were developed using a theoretical method (DV-$X{\alpha}$). In addition, alloys were developed with improved mechanical properties and corrosion resistance. Ternary Ti-Ag-Zr alloys consisting of biocompatible alloying elements were produced to investigate the alloying effect on microstructure, corrosion resistance, mechanical properties and biocompatibility. The effects of various contents of Zr on the mechanical properties and biocompatibility were compared. The alloys exhibited higher strength and corrosion resistance than pure Ti, had antibacterial properties, and were not observed to be cytotoxic. Of the designed alloys' mechanical properties and biocompatibility, the Ti-3Ag-0.5Zr alloy had the best results.

Localized Corrosion of Pure Zr and Zircaloy-4

  • Yu, Youngran;Chang, Hyunyoung;Kim, Youngsik
    • Corrosion Science and Technology
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    • v.2 no.6
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    • pp.253-259
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    • 2003
  • Zirconium based alloys have been extensively used as a cladding material for fuel rods in nuclear reactors, due to their low thermal neutron absorption cross-section, excellent corrosion resistance and good mechanical properties at high temperatures. However, a cladding material for fuel rods in nuclear reactors was contact water during long time at high-temperature, so it is necessary to improve the wear and corrosion resistance of the fuel cladding, At ambient environment, there are few data or paper on the characteristic of corrosion in chloride solution and acidic solution. The specimens used in this work are pure Zr and Zircaloy-4. Zircaloy-4 is a specific zirconium-based alloy containing, on a weight percent basis, 1.4% Sn, 0.2% Fe, 0.1% Cr. Pitting corrosion resistance of two alloys by ASTM G48 is higher than that of electrochemical method. Passive film formed on Zircaloy-4 is mainly composed of $ZrO_2$, metallic Sn, and iron species regardless of formation environments. Also, passive film formed on Zr alloys shows n-type semiconductic property on the base of Mott-Schottky plot.

Study on Corrosion Characteristic of New Nb-containing Zr based Alloys for Fuel cladding (Nb 첨가 핵연료피복관용 Zr 신합금의 부식특성 연구)

  • Choe, Byeong-Gwon;Ha, Seung-Won;Jeong, Yong-Hwan
    • Korean Journal of Materials Research
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    • v.11 no.5
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    • pp.405-412
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    • 2001
  • Corrosion tests were carried out in $360^{\circ}C$ water and $360^{\circ}C$ 70ppm LiOH solution to investigate the corrosion behavior of new zirconium alloys (Zr-0.4Nb-0.8Sn-xFeCrMn, Zr-0.2Nb-1.1Sn-xFeCrMn, Zr-1.0Nb-xFeCu). Microstructures of tested alloys were analyzed by optical microscope and TEM. The cross-sectional surface and crystalline structure of the oxide layer were analyzed by SEM and XRD. From the results of corrosion test, all the alloys showed higher corrosion rates in $360^{\circ}C$ 70ppm LiOH aqueous solution thats in $360^{\circ}C$ water. Especially, high Nb-containing alloy exhibited the acceleration of corrosion rate in LiOH solution. The low Nb- and Sn-added alloys showed better corrosion resistance than the Sn- free high Nb alloy. from the effect of final annealing on the corrosion, it was observed that the partially recrystallized alloys showed better corrosion resistance than fully recrystallized alloys. This would be related to the size and distribution of the second phase particles.

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Sliding Wear and Corrosion Resistance of Copper-based Overhead Catenary for Traction Systems

  • Kwok, C.T.;Wong, P.K.;Man, H.C.;Cheng, F.T.
    • International Journal of Railway
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    • v.3 no.1
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    • pp.19-27
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    • 2010
  • In the present study, the electrical sliding wear and corrosion resistance of pure copper (Cu) and six age-hardened copper alloys (CuCr, CuZr, CuCrZr, CuNiSiCr, CuBe and CuBeNi) were investigated by a pin-on-disc tribometer and electrochemical measurement. Various copper-based alloys in the form of cylindrical pin were forced to slide against a counterface stainless steel disc in air under unlubricated condition at a sliding velocity of 31 km/h under normal load up to 20 N with and without electric current. The worn surface of and wear debris from the specimens were studied by scanning electron microscopy. Both mechanical wear and electrical arc erosion were the wear mechanisms for the alloys worn at 50 A. Owing to its good electrical conductivity, high wear and corrosion resistance, CuCrZr is a promising candidate as the overhead catenary material for electric traction systems.

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A HISTOMORPHOMETRIC STUDY OF BONE APPOSITION TO NEWLY DEVELOPED TI-BASED ALLOYS IN RABBIT BONE (가토의 경골에 이식된 새로운 티타늄계 합금 주위의 골형성에 관한 형태학적 연구)

  • Kim, Tae-In
    • The Journal of Korean Academy of Prosthodontics
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    • v.36 no.5
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    • pp.701-720
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    • 1998
  • Research advances in dental implantology have led to the development of several different types of materials and it is anticipated that continued research will lead to advanced dental implant materials. Currently used pure titanium has relatively low hardness and strength which may limit its ability to resist functional loads as a dental implant. Ti-6Al-4V also has potential problems such as corrosion resistance. osseointegration properties and neurologic disorder due to aluminium and vanadium, known as highly toxic elements, contained in Ti-6Al-4V. Newly developed titanium based alloys(Ti-20Zr-3Nb-3Ta-0.2Pd-1In, Ti-20Zr-3Nb-3Ta-0.2Pd) which do not contain toxic metallic components were designed by the Korea Institute of Science and Technology (KIST) with alloy design techniques using Zr, Nb, Ta, Pd, and In which are known as non-toxic elements. Biocompatibility and osseointegration properties of these newly designed alloys were evaluated after implantation in rabbit femur for 3 months. The conclusions were as follows : 1. Mechanical properties of the new designed Ti based alloys(Ti-20Zr-3Nb-3Ta-0.2Pd-1In, Ti-20Zr-3Nb-3Ta-0.2Pd) demonstrated close hardness and tensile strength values to Ti-6Al-4V. 2. New desinged experimental alloys showed stable corrosion resistance similar to the pure Ti but better than Ti-6Al-4V. However, the corrosion rate was higher for the new alloys. 3. Cell culture test showed that the new alloys have similar cell response compared with pure Ti and Ti-6Al-4V with no cell adverse reaction. 4. New designed alloys showed similar bone-metal contact ratio and osseointegration properties compared to pure Ti and Ti-6Al-4V after 3 months implantation in rabbit femur. 5. Four different surface treatments of the metals did not show any statistical difference of the cell growth and bone-metal contact ratio.

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Corrosion Behavior of Zirconium Alloys with Nb and Cr Addition (Nb 및 Cr 첨가에 따른 지르코늄 합금의 부식거동)

  • Kim, Yoon-Ho;Mok, Yong-Kyoon;Kim, Hyun-Gil;Lee, Jong-Hyeon
    • Korean Journal of Materials Research
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    • v.25 no.8
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    • pp.376-385
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    • 2015
  • The effects of Nb and Cr addition on the microstructure, corrosion and oxide characteristics of Zr based alloys were investigated. The corrosion tests were performed in a pressurized water reactor simulated-loop system at $360^{\circ}C$. The microstructures were examined using OM and TEM, and the oxide properties were characterized by low-angle X-ray diffraction and TEM. The corrosion test results up to 360 days revealed that the corrosion rates were considerably affected by Cr content but not Nb content. The corrosion resistance of the Zr-xNb-0.1Sn-yCr quaternary alloys was improved by an increasing Nb/Cr ratio. The crystal structure of the precipitates was affected by a variation of the Nb/Cr ratio. The Zr-Nb beta-enriched precipitates were mainly formed in the high Nb/Cr ratio alloy while $Zr(NbCr)_2$ precipitates were frequently observed in the low Nb/Cr ratio alloy. The studies of oxide characteristics revealed that the corrosion resistance was related to the crystal structure of the precipitate.

Effect of V and Sb on the Corrosion Behavior and Precipitate Characteristics of Zr-based Alloys for Nuclear Fuel Cladding (핵연료 피복관용 Zr합금의 부식거동 및 석출물 특성에 미치는 V, Sb 첨가의 영향)

  • Jeon, Chi-Jung;Kim, Seon-Jin;Jeong, Yong-Hwan
    • Korean Journal of Materials Research
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    • v.8 no.12
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    • pp.1099-1109
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    • 1998
  • To investigate the effect of V and Sb on the corrosion behavior of Zr- based alloys, corrosion tests were performed on 6 kinds of Zr alloys in an autoclave at $360^{\circ}C$ for 100 days. The transition of the corrosion rate occurred in the sample containing 0.1wt.%V after 10 days but did not occur in the samples containing 0.2wt.%V and 0.4wt.%V. The corrosion resistance of V containing alloys increased with increasing V contents from 0.1 to 0.4wt.% and the alloys containing 0.4wt.%V showed the best corrosion resistance. In the ternary alloys containing 0.1wt.%Sb and 0.4wt.%Sb, the corrosion rate increased significantly from the short exposure time. It was observed that the optimal Sb content for corrosion resistance was 0.2wt.%. The size and volume fraction of precipitates increased with increasing V and Sb contents. The superior corrosion resistance was observed in the Zr alloy having precipitate size of 0.11-0.13$\mu\textrm{m}$. From the result of corrosion behavior and the obserbation of precipitates, the optimal size of the precipitate appear to control the electron conduction in the cathodic reaction and play an important role in maintaining a stable oxide microstructure.

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Microstructure and Corrosion Behavior of Zr Alloys with Manufacturing Process (핵연료피복관용 Zr 합금의 제조공정에 따른 미세조직 및 부식거동)

  • Kim, H.G.;Choi, B.K.;Kim, K.T.;Kim, S.D.;Park, C.H.;Jeong, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.5
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    • pp.288-296
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    • 2005
  • The corrosion behaviors of Zr-based alloys were very sensitive to their microstructures which were determined by manufacturing process. The specimens of Zr-based alloy named as HANA-4 for nuclear fuel cladding were investigated in order to get the optimized manufacturing process such as the intermediate annealing temperature and cold working steps after the ${\beta}$ quenching. From the microstructural analysis, cold worked microstructure of the samples was changed to the recrystallized microstructure by performed process. The corrosion behaviors of HANA-4 alloy were affected by the different manufacturing process. The ${\beta}$-Zr phase was formed in the matrix and the Nb concentration in the ${\beta}$-Zr phase was increased as progressing the manufacturing process. So, it was found that the corrosion rate of HANA-4 alloy was affected by the Nb concentration in the matrix.