• 제목/요약/키워드: Corrosion fatigue fracture

검색결과 90건 처리시간 0.021초

선박용 프로펠러축 방식처리용 복합재료의 제조와 그 정적 및 피로특성 평가에 관한 연구 (A Study on the Processing of Anti-Corrosive Composites for Propeller Shaft of the Ship and the Evaluation of Its Static and Fatigue Properties)

  • 김윤해;왕지석;배창원
    • 한국해양공학회지
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    • 제12권1호
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    • pp.23-31
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    • 1998
  • Kind 1 propeller shaft in ships is the shaft which is provided with effective measures against corrosion by sea water, or the shaft which is made of approved corrosion resistance materials. The propeller shaft other than specified above is Kind 2. Thus, this study is mainly concerned with the resistance to fatigue damage in sea water against stress concentrations due to the notches. The results obtained can be summarized as follows; (1) The stress increases with curing time, however, when the curing time reaches at 96 hours the stress becomes a constant value. The elongation decreases with curing time, however, when the curing time reaches at 48 hours the elongation becomes a constant value. Thus, in case of FRP coating on propeller shaft, it is necessary to cure for 48 hours at least. (2) The relation of $\sigma$$_n$-K$_t$ is to be classified into two parts, which is a part where fracture nominal stress, $\sigma$$_n$, decreases with increasing $K_t$, and a part where $\sigma$$_n$ is nearly constant independent of $K_t$. (3) According to a linear notch mechanics, the measure of severity controlling the fracture in notched FRP body is the notch root radius, $\rho$. The notched static strength of an arbitrary specimen will be estimated from $\sigma$$_{max}$ -1/$\rho$ curve. (4) Through the observation of cross section after fatigue test, the part of interface was kept good condition irrespective of loading conditions.

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원전 배관의 파손확률평가를 위한 P-PIE 프로그램의 개발 (Development of P-PIE Program for Evaluating Failure Probability of Pipes in Nuclear Power Plants)

  • 박재학;이재봉;최영환
    • 한국안전학회지
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    • 제25권6호
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    • pp.1-8
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    • 2010
  • P-PIE program is developed for evaluating failure probability of pipes in nuclear power plants based on the existing PRAISE program. In the program, crack growth due to fatigue loading and stress corrosion can be considered and the probability of fracture or leakage of pipes can be calculated. Crack growth simulation is performed based on stress intensity factor and a damage parameter and failure of a pipe is determined based on J integral or net section yielding. Using the developed program the failure probabilities of tubes in a domestic nuclear power is obtained and discussed.

충격하중에 의한 용접구조물의 강도 증가에 관한 연구 (A Study on the strength improvement in weldment by the impact loading)

  • 양영수
    • 한국생산제조학회지
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    • 제9권3호
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    • pp.76-82
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    • 2000
  • It is well known that during the oxygen cutting process residual thermal stresses are produced in weldment. The local non-uniform heating and subsequent cooling which takes place during any welding process causes complex thermal strains and stresses to finally lead to residual stresses exceed to the yield stress. High tensile stresses combined with applied structural load in the region near the welded joint can given rise to distortion brittle fracture change of the fatigue strength and stress corrosion cracking. The appropriate treatment of the welded component which reduces the peak of he welding residual stresses is believed to lower risk of the fracture during the service of the structure. In this study the impact loading in oxygen cutting frame was applied to reduce the residual stress. After applying the impact loading redistribution of resid-ual stress was measured by cutting method and the effect of fatigue was tested.

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차아염소산나트륨 용액과 고압증기멸균이 근관치료용 니켈-타이타늄 파일의 주기적 피로 파절에 미치는 영향 (CYCLIC FATIGUE OF THE SODIUM HYPOCHLORITE TREATED AND /OR STEAM AUTOCLAVED NICKEL-TITANIUM ENDODONTIC FILES)

  • 조혜영;정일영;이찬영;김의성
    • Restorative Dentistry and Endodontics
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    • 제33권1호
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    • pp.54-65
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    • 2008
  • 본 연구에서는 차아염소산나트륨 용액 및 고압증기멸균이 근관 치료용 Ni-Ti 파일의 주기적 피로 파절에 미치는 영향을 알아보고자 하였다. 파일 첨단 크기가 #30이고 .06 taper를 가지는 Hero $642^{(R)}$$K3^{(R)}$파일 70개를 10개씩 7개의 군으로 나누었으며, 6% 차아염소산나트륨 용액에 15분 (N15군), 30분 (N30군), 고압증기멸균은 $121\;^{\circ}C$의 온도, 0.12 MPa의 압력에서 20분간 시행하는 것을 일 회로 하여 5회 (H5군), 10회 (H10), 고압증기멸균 5회 후 차아염소산나트륨 용액 15분(H5N15), 고압증기멸균 10회 후 차아염소산나트륨 용액 30분 (H10N30) 처리 후 주기적 피로 파절 실험을 수행하여 파일이 파절될 때까지의 시간을 초 단위로 측정하였다. 대조군은 전처리를 하지 않고 주기적 피로 파절을 시행하였다. 95%의 신뢰도로 one-way analysis of varience를 이용하여 통계 처리하였으며, 다중 비교는 Tukey방법으로 분석하였다. 파일의 표면을 주사전자현미경으로 관찰하였다. 주기적 피로 파절에 소요된 시간은 Hero $642^{(R)}$는 각 군별로 유의할 만한 차이가 없었으며, $K3^{(R)}$는 N15, N30, H5N15군에서 대조군에 비해 짧은 시간이 소요된 것으로 나타났다 (p < 0.05). 주사전자 현미경에서 관찰했을 때 Hero $642^{(R)}$$K3^{(R)}$모두 N15, N30군에서 파일의 표면과 날이 부식이 되어 대조군에서 관찰된 일정 방향으로 배열된 정형화된 예리한 빗살무의가 부분적으로 파괴된 형태가 관찰되었으며, N15군에 비해 N30군에서 파일의 형태가 파괴된 양상이 뚜렷했으며, Hero $642^{(R)}$보다 $K3^{(R)}$가 심하게 부식된 양상이었다. H5군과 H10군에서는 $K3^{(R)}$ 파일은 날 부분이 무디어진 양상을 보였고, Hero $642^{(R)}$는 형태 파괴가 뚜렷하지 않았으나 H10군에서 표면의 빗살무늬가 약간 무디어진 양상을 보였다. H5N15군과 H10N30군에서는 그다지 뚜렷한 형태변화는 없었다. 본 연구 결과 $K3^{(R)}$파일을 사용 시에는 가능한 한 차아염소산나트륨에 적은 시간 노출시키는 것이 파일의 부식으로 인한 형태의 손상을 방지할 수 있고, 주기적 피로 파절에 걸리는 시간도 감소시킬 수 있을 것이다.

Stress and Fracture Analyses of Nuclear Power Plant LP Turbine Rotor Discs

  • Lee, Choon-Yeol;Kwon, Jae-Do;Chai, Young S.;Jang, Ki-Sang
    • Journal of Mechanical Science and Technology
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    • 제14권2호
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    • pp.207-214
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    • 2000
  • Fracture phenomenon has been reported on blades, rotors, connections and rotor discs of LP turbines of nuclear power plants, which is caused by fatigue, stress corrosion and erosion. In this study, as a tool of reliability evaluation, a number of stress and fracture analyses were performed on the defected area under various operating conditions using the finite element method. Possible defects on key-way and rotor disc were assumed to be two-dimensional cracks and centrifugal force, temperature distribution and shrink-fit effect were included as external loads. From stress analysis results, stress intensity factors were obtained and these values can be utilized to evaluate reliability and predict remaining lifetime of the turbine discs.

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지역난방 증기 터빈 내 조속기 밸브 Inlet pipe 파손 원인 분석 (Failure Analysis of an Inlet Pipe of a Governor Valve in a Steam Turbine of a District Heating System)

  • 채호병;김우철;김희산;김정구;이수열
    • Corrosion Science and Technology
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    • 제21권1호
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    • pp.62-67
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    • 2022
  • The objective of this study was to perform failure analysis of an inlet pipe located in a governor valve of a steam turbine in a district heating system. During the operation, the temperature of the governor valve was increased to as high as ~500 ℃, which induced thermal expansion of the inlet pipe along both axial and radial directions. While the inlet pipe did not have contact with the valve seat, the side plane of the upside was constrained by the casing part, which led the inlet pipe to experience stress field in the form of fatigue and creep. The primary crack was initiated at about 30 mm below the top where the complex stress field was anticipated. These results suggest that the main failure mechanism is a combination of thermal fatigue and creep during the operation supported by the observation of apparent beach marks on the fracture surface and pores near the cracks, respectively.

인공해수중에서 연강 용접부의 표면구열 성장거동 (Study on Surface Crack Propagation Behaviour of Mild Steel Weldment in Synthetic Sea Water)

  • 이종기;정세희
    • 대한기계학회논문집
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    • 제14권2호
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    • pp.492-501
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    • 1990
  • It was known that the fracture incidences of offshore structure were mostly originated from the surface defects. Especially, in the case of the welded structures, since the welded region has some defects and incomplete beads which are apt to behave like the surface cracks, it has been necessary to evaluate the environmental effects on crack growth at HAZ for the design crack growth behaviour at multi-pall HAZ for SWS41 steel under free corrosion and cathodic protection(-0.9V vs Ag/Agcl) conditions. The results are summarized as follows ; (1) Crack growth rate of the as weld in air was faster than that of the parent and PWHT specimens over all .DELTA.K rang. (2) In free corrosion test, surface crack growth rate of the as welded was decreased in comparison with that of the parents. (3) In fatigue test under cathodic protection, cathodic electric potential(-0.9V vs Ag/Agcl) for the SWS41 steel parent was effective, while for the as welded ineffective. (4) There was a tendency that the exponent(m) of the Paris' equation was decreased in order of microhardness magnititude in air and under cathodic protection conditions and vise versa in free corrosion. (5) Fracture surface has dimples and ductile striations in air test, but transgranular cracks and brittle striations under cathodic protection test.

증기발생기 전열관 감육부의 강도 및 손상평가 (Failure Assessment and Strength of Steam Generator Tubes with Wall Thinning)

  • 성기용;안석환;윤자문;남기우
    • 한국해양공학회지
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    • 제21권2호
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    • pp.50-59
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    • 2007
  • Steam generator tubes are degraded from wear, stress corrosion cracking, rupture and fatigue and so on. Therefore, the failure assessment of steam generator tube is very important for the integrity of energy plants. In the steam generator tubes, sometimes, the local wall thinning may result from severe degradations such as erosion-corrosion damage and wear due to vibration. In this paper, the elasto-plastic analysis was performed by FE code ANSYS on steam generator tubes with wall thinning. Also, the four-point bending tests were performed on the wall thinned specimens, and then it was compared with the analysis results. We evaluated the failure mode, fracture strength and fracture behavior from the experiment and FE analysis. Also, it was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area from FE analysis.

국산 원자로용기 재료의 피로 및 파괴특성 연구 (A study on the fatigue and fracture characteristics of localized nuclear reactor vessel material)

  • 정순억
    • 대한기계학회논문집A
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    • 제21권10호
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    • pp.1626-1635
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    • 1997
  • It is important to ensure the reliability of the first localized reactor vessel steel. To satisfy with this purpose, a study on the impact/hardness, low cycle fatigue(LCF), crack growth rate(da/dN) and fracture toughness( ) of base material(BM) and weld metal(WM) were performed under room temperature air and corrosion conditions. A summary of the results is as folows : (1) Charpy impact absorbed energy of BM was the highest value, heat affected zoon(HAZ) and the lowest, WM. The hardness of BM was similar to HAZ. (2) Coefficients of Manson equation using the monotonic tensile test data were obtained for the present material. (3) The effects of stress ratio and ambient (120.deg. C and NaCl) condition on da/dN were investigated, da/dN with NaCl condition expressed the highest value. (4) The results of Charpy V-notch impact test had good correlation with $K_{IC}$ characteristics and the lowest curve of $K_{IC}$ for BM was derived, more researches about WM and HAZ are required hereafter.

STS429L 겹침 용접부의 파단 특성에 관한 연구 (A Study on Characteristic of Fracture in Lap Joint Welded STS429L)

  • 최동순;김재성;김현재;이보영
    • Journal of Welding and Joining
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    • 제27권5호
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    • pp.49-54
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    • 2009
  • Recently, a demand of ferritic STS is increasing rapidly in automobile exhaust system. Exhaust manifolds are the part nearest to the engine so that the material is exposed to high temperature exhaust gas. Excellent heat resistant properties, especially high temperature strength, thermal fatigue resistance and high corrosion resistance are necessary for these parts. STS429L contains 15 weight percent of Cr and low Mo, so has good price competitive. And it has excellent high temperature strength and corrosion resistance, so receives attentions as material that applying to exhaust manifold. In tensile test of lap joint welded STS 429L, most of specimens are failed in base metal, but occurs brittle fracture in weld metals at some specimens in the face of good welding conditions. In the process of tensile test, lap joint welded STS429L specimens are transformed locally. The brittle fracture occurs that local transforming area exists in weld metals. But, butt welding specimens made by same materials showed ductile fracture in tensile test and bending test. In this study, suppose the reason of brittle fracture is in the combined local transform and tensile stress, through analysis of bead geometry, evaluate geometrical factor of brittle fracture in lap joint welded STS429L.