• 제목/요약/키워드: Corrosion Level

검색결과 348건 처리시간 0.026초

Comprehensive Wear Study on Powder Metallurgical Steels for the Plastics Industry, Especially Injection Moulding Machines

  • Gornik, Christian;Perko, Jochen
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.399-400
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    • 2006
  • M390 microclean(R) of $B{\ddot{o}}hler$ Edelstahl is a powder metallurgical plastic mould steel with a high level of corrosion and wear resistance and therefore often used in the plastics processing industry. But as a consequence of rapidly advancing developments in the plastics processing industry the required level of wear resistance of tool steels in this field is constantly rising. For that reason a new PM tool steel with higher hardness values and an increased amount of primary carbides has been developed to improve the resistance against abrasive and adhesive wear. The wear resistance of both steels against adhesive situations for components of the plastification unit of injection moulding machines has been tested with a novel method. In case of processing polyolefins with an injection moulding machine it was found that there is adhesive wear between the check-ring and the flights of the screw tip of the non-return valve under certain circumstances. The temperature in that region was measured with an infrared temperature sensor. The existence of significant peaks of that signal was used as an indicator for an adhesive wear situation.

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Effects of Diverse Water Pipe Materials on Bacterial Communities and Water Quality in the Annular Reactor

  • Jang, Hyun-Jung;Choi, Young-June;Ka, Jong-Ok
    • Journal of Microbiology and Biotechnology
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    • 제21권2호
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    • pp.115-123
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    • 2011
  • To investigate the effects of pipe materials on biofilm accumulation and water quality, an annular reactor with the sample coupons of four pipe materials (steel, copper, stainless steel, and polyvinyl chloride) was operated under hydraulic conditions similar to a real plumbing system for 15 months. The bacterial concentrations were substantially increased in the steel and copper reactors with progression of corrosion, whereas those in stainless steel (STS) and polyvinyl chloride (PVC) reactors were affected mainly by water temperature. The heterotrophic plate count (HPC) of biofilms was about 100 times higher on steel pipe than other pipes throughout the experiment, with the STS pipe showing the lowest bacterial number at the end of the operation. Analysis of the 16S rDNA sequences of 176 cultivated isolates revealed that 66.5% was Proteobacteria and the others included unclassified bacteria, Actinobacteria, and Bacilli. Regardless of the pipe materials, Sphingomonas was the predominant species in all biofilms. PCR-DGGE analysis showed that steel pipe exhibited the highest bacterial diversity among the metallic pipes, and the DGGE profile of biofilm on PVC showed three additional bands not detected from the profiles of the metallic materials. Environmental scanning electron microscopy showed that corrosion level and biofilm accumulation were the least in the STS coupon. These results suggest that the STS pipe is the best material for plumbing systems in terms of the microbiological aspects of water quality.

Influence of different fatigue loads and coating thicknesses on service performance of RC beam specimens with epoxy-coated reinforcement

  • Wang, Xiao-Hui;Gao, Yang;Gao, Run-Dong;Wang, Jing;Liu, Xi-La
    • Computers and Concrete
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    • 제19권3호
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    • pp.243-256
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    • 2017
  • Epoxy-coated reinforcing bars are widely used to protect the corrosion of the reinforcing bars in the RC elements under their in-service environments and external loads. In most field surveys, it was reported that the corrosion resistance of the epoxy-coated reinforcing bars is typically better than the uncoated bars. However, from the experimental tests conducted in the labs, it was reported that, under the same loads, the RC elements with epoxy-coated reinforcing bars had wider cracks than the elements reinforced with the ordinary bars. Although this conclusion may be true considering the bond reduction of the reinforcing bar due to the epoxy coating, the maximum service loads used in the experimental research may be a main reason. To answer these two phenomena, service performance of 15 RC beam specimens with uncoated and epoxy-coated reinforcements under different fatigue loads was experimentally studied. Influences of different coating thicknesses of the reinforcing bars, the fatigue load range and load upper limit as well as fatigue load cycles on the mechanical performance of RC test specimens are discussed. It is concluded that, for the test specimens subjected to the comparatively lower load range and load upper limit, adverse effect on the service performance of test specimens with thicker epoxy-coated reinforcing bars is negligible. With the increments of the coating thickness and the in-service loading level, i.e., fatigue load range, load upper limit and fatigue cycles, the adverse factor resulting from the thicker coating becomes noticeable.

A study on mechanical properties of concrete including activated recycled plastic waste

  • Ashok, M.;Jayabalan, P.;Saraswathy, V.;Muralidharan, S.
    • Advances in concrete construction
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    • 제9권2호
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    • pp.207-215
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    • 2020
  • This paper describes the experimental studies carried out to determine the properties of fresh and hardened concrete with Recycled Plastic Waste (RPW) as a partial replacement material for fine aggregates. In the experimental study, RPW was used for replacing river sand and manufactured sand (M sand) aggregates in concrete. The replacement level of fine aggregates was ranging from 5% to 20% by volume with an increment of 5%. M40 grade of concrete with water cement ratio of 0.40 was used in this study. Two different types of RPW were used, and they are (i) un-activated RPW and (ii) activated RPW. The activated RPW was obtained by alkali activation of un-activated RPW using NaOH solution. The hardened properties of the concrete determined were dry density, compressive strength, split tensile strength, flexural strength and ultrasonic pulse velocity (UPV). The properties of the concrete with river sand, M sand, activated RPW and un-activated RPW were compared and inferences were drawn. The effect of activation using NaOH solution was investigated using FT-IR study. The micro structural examination of hardened concrete was carried out using Scanning Electron Microscopy (SEM). The test results show that the strength of concrete with activated RPW was more than that of un-activated RPW. From the results, it is evident that it is feasible to use 5% un-activated RPW and 15% activated RPW as fine aggregates for making concrete without affecting the strength properties.

코일철근의 표면 거칠기 물리량 평가 기술 (An Evaluation Technique of Surface Roughness of Corroded Reinforcing Bar-in-Coils)

  • 노영숙;조강우
    • 한국산학기술학회논문지
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    • 제16권10호
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    • pp.6551-6557
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    • 2015
  • 철근부식에 의해 발생된 녹은 철근 주변의 콘크리트에 팽창 압력을 유발하여 콘크리트의 균열, 피복콘크리트의 박리나 탈락, 철근의 단면적 감소 등 구조물의 내구성에 부정적인 영향을 끼친다. 본 논문에서는 코일철근을 대상으로 3차원 스캐너를 이용하여 철근이 부식됨에 따른 표면적을 측정하여 철근의 부식률과 표면 거칠기와의 관계를 프랙탈 이론을 이용하여 규명하였다. 코일 철근은 현장 적재일이 길수록 부식률이 증가하였으며, 부식률이 증가할수록 표면 거칠기는 거칠게 평가되었다. 프랙탈 차원의 증가량은 적재일 3일, 7일, 14일, 21일 경우 각각 0.0235, 0.0280, 0.0319, 그리고 0.0455로 나타났다. 이때의 부식률은 각각 0.3367%, 0.6127%, 0.7898%, 그리고 1.1965%로 나타나 프랙탈 차원을 이용한 부식된 코일철근의 표면 물리량 평가는 실제 부식률과 유사한 결과를 나타냈다.

Fatigue Evaluation for the Socket Weld in Nuclear Power Plants

  • Choi, Young Hwan;Choi, Sun Yeong;Huh, Nam Soo
    • Corrosion Science and Technology
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    • 제3권5호
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    • pp.216-221
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    • 2004
  • The operating experience showed that the fatigue is one of the major piping failure mechanisms in nuclear power plants (NPPs). The pressure and/or temperature loading transients, the vibration, and the mechanical cyclic loading during the plant operation may induce the fatigue failure in the nuclear piping. Recently, many fatigue piping failure occurred at the socket weld area have been widely reported. Many failure cases showed that the gap requirement between the pipe and fitting in the socket weld was not satisfied though the ASME Code Sec. III requires 1/16 inch gap in the socket weld. The ASME Code OM also limits the vibration level of the piping system, but some failure cases showed the limitation was not satisfied during the plant operation. In this paper, the fatigue behavior of the socket weld in the nuclear piping was estimated by using the three dimensional finite element method. The results are as follows. (1) The socket weld is susceptible to the vibration if the vibration levels exceed the requirement in the ASME Code OM. (2) The effect of the pressure or temperature transient load on the socket weld in NPPs is not significant because of the very low frequency of the transient during the plant lifetime operation. (3) 'No gap' is very risky to the socket weld integrity for the specific systems having the vibration condition to exceed the requirement in the ASME OM Code and/or the transient loading condition. (4) The reduction of the weld leg size from $1.09*t_1$ to $0.75*t_1$ can affect severely on the socket weld integrity.

상수도 노후도 평가를 위한 수정 간접평가법 (Modified indirect evaluation method for deterioration assessment of drinking water pipes)

  • 권혁재
    • 한국수자원학회논문집
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    • 제56권11호
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    • pp.697-703
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    • 2023
  • 본 연구에서는 부식에 의한 관두께 감소를 예측하여 수정 간접평가법을 개발하였다. 수정 평가법과 직접평가법과 비교를 통해 노후상수관을 선정함에 있어 정확도를 확인하였다. 가중치 조정은 기존 평가항목의 중요도에 따라 수질부식성, 토양부식성, 매설깊이, 도로형태의 가중치를 낮추고 관두께의 가중치를 추가하는 방법으로 가중치를 산정하였고 그 결과 관두께의 가중치는 0.1530으로 결정하였다. 직접평가법과 비교한 결과 기존 간접평가법에 비해 수정 간접평가법의 정확도가 31.03% 상승한 것으로 분석되었다. 수정 간접평가법을 통해 노후 상수관의 개량 우선순위 선정 시 기존 간접평가법보다 정확하고 효율적으로 노후관을 선정할 수 있을 것이다.

콜드조인트 및 재하 응력을 고려한 탄산화에 노출된 OPC 콘크리트의 확률론적 내구수명평가 (Probabilistic Service Life Evaluation for OPC Concrete under Carbonation Considering Cold Joint and Induced Stress Level)

  • 권성준
    • 한국구조물진단유지관리공학회 논문집
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    • 제23권6호
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    • pp.45-52
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    • 2019
  • 이산화탄소 농도가 높은 도심지의 경우 탄산화로 인한 철근부식이 발생하기 쉬우며 이는 콘크리트 구조물의 내구수명을 감소시킨다. 콘크리트 구조물의 경우 다양한 구속조건을 가지며 항상 외부의 재하하중을 받고 있다. 도입된 응력수준은 이산화탄소와 같은 유해인자의 확산을 변화시키며 탄산화 깊이의 변동성을 야기한다. 본 연구에서는 응력재하수준에 따른 탄산화 변동성을 정량화하였으며, 이를 이용하여 탄산화 예측식을 도출하였다. 내구성 설계인자인 피복두께, 이산화탄소 확산계수, 탄산화 반응 수화물, 그리고 외부 이산화탄소 농도를 확률변수로 정의하였으며, MCS을 통하여 영향인자의 변동성에 따른 내구수명을 도출하였다. 또한 응력수준에 따라 변화하는 내구수명을 도출하였으며, 이를 결정론적인 방법의 결과와 비교하였다. 피복두께 및 내부 수화물 생성이 내구수명 변동성에 가장 큰 영향을 미쳤으며, 응력수준을 고려한 내구수명평가는 유지관리 우선순위 설정에 합리적으로 적용할 수 있다.

초박층 포장의 현장적용 성능평가 연구 (A study on field Application of Ultrathin Pavement)

  • 김광태;김완상;이석홍;김낙석
    • 한국방재학회:학술대회논문집
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    • 한국방재학회 2007년도 정기총회 및 학술발표대회
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    • pp.349-352
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    • 2007
  • Asphalt overlay resurfacing techniques have been widely utilized in maintaining asphalt concrete in Korea, causing severe traffic congestions while being in construction and difference in level due to the repeated overlay. Besides on these technical difficulties, there have been financial disadvantages associated with technique, mainly because overlay method has been executed for pavements with intact foundations, which is contrary to the norm. This study is aiming to increase the expected life length of the asphalt pavement up to the endurance period, to raise the efficiency of the pavement by maximizing the social benefit and to enhance public character of the street through combining ceramics with epoxy resins, which has advantages in compatibility with the existing pavement materials, durability to abrasion and endurance. It has been expected that the adoption of new method and pavement materials to the actual work sites will develop the performance of the pavements, and to lengthen the durability of the existing materials. The other advantages of the 'thin surfacing' method could be the improved adhesiveness, waterproof, corrosion-proof and bending strength.

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원전감육배관 UT 두께측정 결과의 신뢰도 평가를 위한 다자비교시험 (Round Robin Test for Reliability Evaluation of Ultrasonic Thickness Measurement Results in Nuclear Power Plant Pipelines)

  • 이승준;이원근;이준현;이성호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1702-1707
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    • 2007
  • The reduction of pipe-thickness induced by flow accelerated corrosion (FAC) is one of the most serious problems on the maintenance of piping system in nuclear power plants (NNP). If the thickness of a pipe component is reduced below the critical level, it cannot sustain pressure and consequently results in leakage or rupture. For this reason, wall thinning by FAC has been inspected in secondary side piping systems in NPPs. In this research Round Robin Test (RRT) was conducted to verify confidence of wall thinning measurement system in NPP. 12 inspectors from 3 companies participated and 23 specimens were used according to standard practice in RRT. The gage R&R analysis was introduced in regard to repeatability and reproducibility that are affected to measurement system errors. Confidence intervals of thickness measurement system were obtained.

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