• 제목/요약/키워드: Corrosion Fatigue Behavior

검색결과 102건 처리시간 0.033초

대기환경하에서 장기간 사용된 부식강재의 실험적 피로거동평가 (Experimentally Evaluating Fatigue Behavior of Corroded Steels Exposed in Atmospheric Environments)

  • 문재민;정영수;전제형;안진희;김인태
    • 한국강구조학회 논문집
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    • 제29권3호
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    • pp.193-204
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    • 2017
  • 실제 옥외 대기환경하에서 부식손상된 무도장 가시설 강재 및 도장 강재의 피로강도는 명확하지 않다. 본 연구에서는 약 7년간 지하철 공사현장에서 사용된 가시설 부재와 극심한 해양 부식환경하에서 75년간 사용된 영도대교 강부재로부터 절취한 강재의 피로실험을 실시하였다. 그리고 강재 표면의 부식 생성물을 제거한 후 강재 표면의 3차원형상을 측정하여 최대, 최소 및 평균 잔존두께를 계산하였다. 피로실험결과 및 FEM해석 결과에 근거하여 부식특성과 피로강도와의 상관관계를 검토하였으며, 실제 옥외 환경하에서 부식된 무도장 및 도장 강재의 피로수명 평가식도 제시하였다.

부식피로에 의한 선박용 알루미늄 합금제 용접부의 균열 전파기동에 관한 연구 (A Study on the Behavior in the Corner Crack Propagation of Al-Alloy used for the Shipbuilding by the Corrosion Fatigue)

  • 임우조;이진열
    • 수산해양기술연구
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    • 제24권4호
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    • pp.164-171
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    • 1988
  • Recently with the rapid development in marine and shipbuilding industries such as marine structures, ships and chemical plants, it takes much interest in the study of corrosion fatigue characteristics that was close up an important role in mechanical design. In this study, characteristics of corner crack propagation on the base metal and heat affected zone of 5086 Al-Alloy was tested by using of a rotary bending fatigue tester and was investigated under the environments of specific resistance, $\rho$=25$\Omega$ cm and air. The corrosion fatigue crack initiation and corrosion fatigue life sensitivity were quantitatively inspected for 5086 Al-Alloy in the specific resistance, $\rho$=25$\Omega$ cm. Main results obtained are as follows: (1) The corrosion sensitivity of heat affected zone under specific resistance, $\rho$=25$\Omega$cm shows approximately 1.69~2.22 and corrosion sensitivity of base metal is more susceptible than that of heat affected zone. (2) The corrosion fatigue life sensitivity on heat affected zone decreases eminently than that of initial corrosion fatigue crack. (3) The characteristics of quarter elliptical corner crack propagation shows that depth crack is more grown than surface crack at crack initiation, but the surface crack is more propagated than depth crack as the crack propagation is increased. (4) The surface crack and depth crack growth on heat affected zone by softness show delayed phenomenon than that of base metal.

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해양환경중에서 자동차 프레임용 강재의 부식피로균열전파거동에 관한 연구 (Study on the Corrosion Fatigue Crack Propagation Behavior of Steel Used for Frame of Vehicles in Marine Environment)

  • 이상열;임종문;이종악
    • 한국해양공학회지
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    • 제6권2호
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    • pp.76-84
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    • 1992
  • In this study, corrosion fatigue test of SAPH45 steel was performed by the use of plane behavior of base metal (BM) and heat affected zone (HAZ) of SAPH45. The main results obtained are as follows: 1) The more aspect ratio (b/t) of corner crack decreases, the more aspect ratio (b/a) takes greatly effect by corrosion. 2) The correlation between the stress intensity factor range ($\Delta$k) and crack growth rate (da/dN) for weldment in seawater is given by Paris rule as follow: da/dN=C($\Delta$K) super(m). Where m is constant, and the value is 3.82-3.84. 3) The accelerative factor ($\alpha$) of BM and HAZ under seawater is about 1.1-1.9, and ($\alpha$) of HAZ increases more and more under the low $\Delta$K region. 4) HAZ is more susceptible to corrowion than BM because of potential of electrode (E sub(c)) of HAZ becomes more less noble potential than that of BM.

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Corrosion Fatigue Cracking of Low Alloy Steel in High Temperature Water

  • Lee, S.G.;Kim, I.S.;Jang, C.H.;Jeong, I.S.
    • Corrosion Science and Technology
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    • 제2권2호
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    • pp.93-97
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    • 2003
  • Fatigue crack growth test or low alloy steel was performed in high temperature water. Test parameters were dissolved oxygen content. loading frequency and R-ratio ($P_{min}/P_{max}$). Since the sulfur content or the steel was low, there were no environmentally assisted cracks (EAC) in low dissolved oxygen(DO) water. At high DO, the crack growth rate at R = 0.5 tests was much increased due to environmental effects and the crack growth rate depended on loading frequency and maximized at a critical frequency. On the other hand, R = 0.7 test results showed an anomalous decrease of the crack growth rate as much different behavior from the R = 0.5. The main reason of the decrease may be related to the crack tip closure effect. All the data could be qualitatively understood by effects of oxide rupture and anion activity at crack tip.

Al 7075-T651의 부식피로균열 성장 거동에 관한 연구(II) (A Study on Corrosion Fatigue Crack Growth Behavior in Al 7075-T651(II))

  • 한지원;우흥식
    • 한국안전학회지
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    • 제14권2호
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    • pp.3-10
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    • 1999
  • Fatigue crack growth rates in commercial plate of high strength Al 7075-T651 were investigated for the T-L direction in air, water and sea water. In this paper the effect of cyclic load wave-form(trapezoid and triangle) on fatigue crack growth rates in air, water and sea water environments were investigated using standard LEFM testing procedures. It was founded that the fatigue crack growth behaviors were not affected by cyclic load wave-forms. In region II (stable crack growth region), the fatigue crack growth behaviors were insensitive to cyclic load wave-forms and were sensitive to environment i.e. fatigue crack growth behaviors were higher in sea water than in air for all cyclic load wave-form. The result of fractographical morphology in air, water and sea water by SEM showed obvious dimple rupture and typical striation in air, but transgranular fracture surface in water and sea water. The values m are not affected by corrosion environments but C are different values.

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Detection of Low Cycle Fatigue in Type 316 Stainless Steel using HTS-SQUID

  • Park, D.G.;Kim, D.W.;Timofeev, V.P.;Hong, J.H.
    • Corrosion Science and Technology
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    • 제3권5호
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    • pp.222-225
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    • 2004
  • A portable RF HTS SQUID-based susceptometer was applied to the measurement of fatigue behavior for type 316L(N) stainless steel containing 0.04% to 0.15% nitrogen content. Strain-controlled low cycle fatigue (LCF) tests were conducted at RT and $600^{\circ}C$ in air an atmosphere, and the magnetic moments were measured after the fatigue test using HTS SQUID. The magnetic moment of an as-received sample is higher than that of a fatigued sample in all the temperature ranges irrespective of the nitrogen content. The fatigue life decreased with an increasing test temperature up to $500^{\circ}C$, but increased at $600^{\circ}C$. The change of the magnetic moments by LCF test is attributed to the stress induced micro defects.

선체구조 Ballast Tank 고장력 TMCP강판의 과방식중 부식피로균열 전파거동 (Corrosion Fatigue Crack Propagation Behaviour of TMCP Steel Plate at Ballast Tank of Ship Structure under the Condition of Cathodic Overprotection)

  • 김원범
    • 한국산학기술학회논문지
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    • 제13권6호
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    • pp.2465-2471
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    • 2012
  • 선박이나 심해저 해양플랜트와 같이 가혹한 해양환경에서 사용되는 강구조물에서 부식피로는 설계수명과 관련하여 해결을 요하는 중요한 문제이다. 본 연구에서는 전기방식중 과도한 전기방식이 부식피로균열 전파거동에 미치는 영향을 고찰하기 위하여 근래 사용이 확대되고 있는 고장력 TMCP에 대하여 합성해수중 -950mV vs. SCE의 과방식 인가전압 환경에서 부식피로균열 전파시험을 실시하고 da/dN-${\Delta}K$ 선도를 구하였다. 이 선도에서 저 ${\Delta}K$ 영역에서는 해수중 전파속도보다 빠른 균열전파속도를 나타내었으나, 고 ${\Delta}K$영역으로 갈수록 해수중 보다 늦은 균열전파속도를 나타내었다. 부식피로균열 전파속도에 영향을 미치는 인자로서 가속요인과 감속요인으로 나누고 각각 수소기체와 석회질생성물의 역할에 대하여 고찰하였다.

단일과대하중하의 부식피로균열진전거동에 관한 연구 (A Study on Corrosion Fatigye Crack Propagation Behaviors due to a Single Overload)

  • 강동명;이하성;우창기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.481-485
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    • 1997
  • 6063-T5 alloys are tested in laboratory air, water and 3% NaCl solution to investigate the effects of corrosive environment on the retardation behavior through single overload fatigue test. Also, the fatigue crack propagation and the crack closure behavior are studied. The results obtained in this experimental study are summarized as follows: 1) Behaviors of fatigue crack growth retardation are observed in water and 3% NaCl solution as they do in air. The number of delay cycles and the size of affected region by single overload decrease greatly in water and 3% NaCl compared with those in air. 2) In fractographic results, the overload marking by single overload appear remarkably in air, but indistinctly in water and 3% NaCl solution. 3) The effect of crack closure on crack propagation is most remarkable in the beginning of crack propagation. With crack propagation, the crack closure level and its effect decrease greatly.

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이온질화 처리한 SM45C의 피로파괴거동에 관한 실험적 연구 (An Experimental Study on the Fatigue Fracture Behavior of Ion-Nitrided SM45C)

  • 김상철;우창기;강동명
    • 대한조선학회지
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    • 제27권2호
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    • pp.47-54
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    • 1990
  • 본 연구에서는 이온질화처리한 SM45C강의 피로파괴거동, 피로크랙진전거동 및 부식피로파괴거동에 관한 $N_2:H_2$가스조정비와 이온질화처리시간에 대한 효과를 조사하였다. 실험에 사용된 모든 종류의 시험편의 피로한도와 부식피로강도는 $N_2$가스와 처리시간에 비례하여 증가하였다. 무처리 시험편에 비해 이온질화처리시험편은 피로한도 및 부식피로강도가 $10^7$싸이클의 공기중에서 $24{\sim}29%$, $10^6$싸이클의 3% NaCl 수용액 중에서는 $32{\sim}48%$ 증가하였다. 반복압축-인장하중을 받는 SM45C강은 이온질화처리시험편이 무처리시험편에 비해 피로한도 및 부식피로강도가 $10^6$싸이클의 공기중에서 $24{\sim}29%$증가하였고, 3% NaCl 수용액중과 수도물중에서 $32{\sim}48%$의 증가를 보였다. 이온질화처리한 SM45C강은 무처리시험편에 비해 낮은범위의 ${\Delta}K$ 영역에서는 균열진전속도가 느리고, 높은 ${\Delta}K$ 영역에서는 빨라졌다.

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A Probabilistic Corrosion Rate Estimation Model for Longitudinal Strength Members of Bulk Carriers

  • Paik, Jeom-Kee;Kim, Sung-Kyu;Lee, Sang-Kon;Park, Young-Eel
    • Journal of Ship and Ocean Technology
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    • 제2권1호
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    • pp.58-70
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    • 1998
  • Many bulk carrier losses have been reported of late, and one of the possible causes of such casualties is thought to be the structural failure of aging hulls in rough weather. Clearly, in such cases, vessels that start out belong adequate somehow become marginal later in life. Fatigue and corrosion related potential problems may be the most important factors affecting such age related vessel damage. With respect to fatigue, extensive studies have been done worldwide both experimentally and theoretically, and the results have been applied to some extent. However, in the case of corrosion effects, additional research is still needed to better understand, clarify and address the various strength uncertainties and their effects on structural behavior. This paper develops a probabilistic corrosion rate estimation model for the longitudinal strength members of bulk carriers. The model is based on available statistical data for corrosion of existing bulk carriers. The corrosion data collected are documented for future use.

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