• Title/Summary/Keyword: Corrosion Fatigue

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Fatigue Assessment of Steel Railway Bridge by Service Loading about 65 Years

  • Hong, Sung-Wook;Chai, Won-Kyu;Lee, Myeong-Gu
    • International Journal of Safety
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    • v.9 no.1
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    • pp.12-20
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    • 2010
  • In this study, a series of random field test and dynamic analysis in the time domain were carried out in order to find in the reason of fatigue damage of the main and the secondary members in the 3-span continuous steel plate girder railway bridge being under in service over 60 years. From the measured and the analyzed results, the stress distribution patterns were investigated for the members with fatigue damage. In addition, global and local numerical stress analysis was performed for the members damaged severely by corrosion, to estimate variation of the distribution by corrosion. Finally, a reasonable cut-off ratio in the steel plate railway bridge will be proposed by analyzing the equivalent stress ranges according the ratio.

The Effect of Compress Residual Stress on Corrosion of the Shot Peened Spring Steel (쇼트피닝 가공 스프링강의 압축잔류응력이 부식에 미치는 영향)

  • Park, Sung-Mo;Moon, Kwang-Seok;Park, Keyong-Dong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.2
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    • pp.35-42
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    • 2008
  • The compressive residual stress due to shot peening process can increase the intrinsic fatigue strength of surface and therefore would be beneficial in reducing the probability of fatigue damage. However, it was not known that the effect of shot peening on corrosion environment. In this study, the influence of shot peening and corrosion condition on corrosion property was investigated on immersed in 3.5% NaCl, 10% $HNO_3$+3% HF, 6% $FeCl_3$. The immersion test was performed with two kind of specimens. The immersion test periods were carried out on performed 360days. Corrosion potential and weight loss were investigated from experimental results. From these results, the effect of shot peening on the corrosion characteristics was evaluated.

A Probabilistic Corrosion Rate Estimation Model for Longitudinal Strength Members of Bulk Carriers

  • Paik, Jeom-Kee;Kim, Sung-Kyu;Lee, Sang-Kon;Park, Young-Eel
    • Journal of Ship and Ocean Technology
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    • v.2 no.1
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    • pp.58-70
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    • 1998
  • Many bulk carrier losses have been reported of late, and one of the possible causes of such casualties is thought to be the structural failure of aging hulls in rough weather. Clearly, in such cases, vessels that start out belong adequate somehow become marginal later in life. Fatigue and corrosion related potential problems may be the most important factors affecting such age related vessel damage. With respect to fatigue, extensive studies have been done worldwide both experimentally and theoretically, and the results have been applied to some extent. However, in the case of corrosion effects, additional research is still needed to better understand, clarify and address the various strength uncertainties and their effects on structural behavior. This paper develops a probabilistic corrosion rate estimation model for the longitudinal strength members of bulk carriers. The model is based on available statistical data for corrosion of existing bulk carriers. The corrosion data collected are documented for future use.

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Vehicle-bridge coupling vibration analysis based fatigue reliability prediction of prestressed concrete highway bridges

  • Zhu, Jinsong;Chen, Cheng;Han, Qinghua
    • Structural Engineering and Mechanics
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    • v.49 no.2
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    • pp.203-223
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    • 2014
  • The extensive use of prestressed reinforced concrete (PSC) highway bridges in marine environment drastically increases the sensitivity to both fatigue-and corrosion-induced damage of their critical structural components during their service lives. Within this scenario, an integrated method that is capable of evaluating the fatigue reliability, identifying a condition-based maintenance, and predicting the remaining service life of its critical components is therefore needed. To accomplish this goal, a procedure for fatigue reliability prediction of PSC highway bridges is proposed in the present study. Vehicle-bridge coupling vibration analysis is performed for obtaining the equivalent moment ranges of critical section of bridges under typical fatigue truck models. Three-dimensional nonlinear mathematical models of fatigue trucks are simplified as an eleven-degree-of-freedom system. Road surface roughness is simulated as zero-mean stationary Gaussian random processes using the trigonometric series method. The time-dependent stress-concentration factors of reinforcing bars and prestressing tendons are accounted for more accurate stress ranges determination. The limit state functions are constructed according to the Miner's linear damage rule, the time-dependent S-N curves of prestressing tendons and the site-specific stress cycle prediction. The effectiveness of the methodology framework is demonstrated to a T-type simple supported multi-girder bridge for fatigue reliability evaluation.

Study on the Corrosion Fatigue Crack Propagation Behavior of Steel Used for Frame of Vehicles in Marine Environment (해양환경중에서 자동차 프레임용 강재의 부식피로균열전파거동에 관한 연구)

  • 이상열;임종문;이종악
    • Journal of Ocean Engineering and Technology
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    • v.6 no.2
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    • pp.76-84
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    • 1992
  • In this study, corrosion fatigue test of SAPH45 steel was performed by the use of plane behavior of base metal (BM) and heat affected zone (HAZ) of SAPH45. The main results obtained are as follows: 1) The more aspect ratio (b/t) of corner crack decreases, the more aspect ratio (b/a) takes greatly effect by corrosion. 2) The correlation between the stress intensity factor range ($\Delta$k) and crack growth rate (da/dN) for weldment in seawater is given by Paris rule as follow: da/dN=C($\Delta$K) super(m). Where m is constant, and the value is 3.82-3.84. 3) The accelerative factor ($\alpha$) of BM and HAZ under seawater is about 1.1-1.9, and ($\alpha$) of HAZ increases more and more under the low $\Delta$K region. 4) HAZ is more susceptible to corrowion than BM because of potential of electrode (E sub(c)) of HAZ becomes more less noble potential than that of BM.

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Life extension of moss LNG carriers using full spectral fatigue analysis (완전통계 피로해석법을 이용한 모스 LNG 운반선 수명 연장에 관한 리뷰)

  • Park, Jun-Bum
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.1
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    • pp.10-16
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    • 2016
  • Fatigue analysis for life extension of a ship is different from that of a newly constructed ship since the current corrosion margin and voyage routes of the past and future must be considered, thereby complicating the life extension procedure. This research introduces the fatigue analysis case for the life extension project of a moss LNG carrier using full spectral fatigue analysis, which has been previously used for newly constructed ships. It is expected that the fatigue analysis methodologies and full spectral fatigue analysis program used in this study will be applicable to other life extension projects.

A study on the application of electrochemical method for degradation evaluation (열화평가에 전기화학적 방법의 응용에 관한 연구)

  • Kwon, Jae-Do;Moon, Yun-Bae;Kim, Sang-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.44-51
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    • 1998
  • In order to develop the evaluation methods of degradation for the Ni-Cr-Mo-V steel, which is in use for turbine rotor in nuclear power plant, the degraded materials were prepared by simulated degradation methods. The result of impact test and fatigue crack growth test shows that the FATT(Fracture Appearance Transition Temperature) and fatigue crack growth rate increased with the increase of degradation. And the result of new electrochemical polarization test method was suggested for the evaluating FATT, fatigue crack growth exponent and coefficient C values based on the results of relationship between corrosion current density(Icorr) & FATT, and the m & C and Icorr.

A Study on Corrosion Fatigue Crack Growth Behavior in Al-Alloy 7075-T651 (I) (Al-Alloy 7075-T651의 부식피로균열 성장거동에 관한 연구(I))

  • 김봉철;한지원;우흥식
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.113-120
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    • 1998
  • Fatigue crack growth rates(i.e. crack initiation and crack growth of short and long crack) are investigated using commercial plates of high strength Al alloy 7075-T651 for the transverse-longitudinal(T-L) direction in air, water and sea water. Also, the evaluation direct current potential drop(D.C.P.D) method and the fractographical analysis by SEM are carried out. Near threshold region, short crack growth rates were much faster than those of comparable long cracks, and these short crack growth rates actually decrease with increasing crack growth and eventually merge with long crack data. Fatigue crack propagation rates in aggressive media(i.e. sea water) increase noticeably over three times those in air. One of the most significant characters in this phenomenon as a corrosion-fatigue causes an acceleration in crack growth rates. Sea water environment, particularly Cl$^{[-10]}$ solution brings the most detrimental effects to aluminum alloy. The result of fractographical morphology in air, water and sea water by SEM shows obvious dimpled rupture and typical striation in air, but transgranular fracture surface in water and sea water.

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Effect of Stress Waveform on Corrosion Fatigue Crack Propagation in High Strength Steels-the Role of Anodic Dissolution Mechanism (고장력강의 부식피로균열전파에 미치는 하중파형의 영향과 양극용해기구의 역할)

  • 하회석;이성근
    • Journal of Ocean Engineering and Technology
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    • v.7 no.1
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    • pp.147-155
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    • 1993
  • The effect of stress waveforms on corrosin fatigue and the role of dissolution mechanism in 3NilCr steel and 20Ni maraging steel have been investigated in aerated 3% NaCl solution and synthetic seawater under sinusoidal, triangular, square, positive sawtooth, negative sawtooth, and trapezoidal stress waveforms with open circuit at frequency of 1Hz and stress ratio of 0.1. The crack growth rates under square waveform were substantially lower than under sinusoidal and triangular waveforms, but the crack growth rates under sinusoidal waveform were slightly higher under triangular waveform. For a given frequency the growth rates under the positive sawtooth waveform are higher than those under the negative sawtooth waveform. The fatigue crack growth rates of most specimens were in good agreement with the values calculated by the model based on the dissoultion mechanism.

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A study on the corrosive behaviour of Rolling stock structures by electrochemical experiments (전기화학시험에 의한 부식용액별 구조물의 부식 특성 연구)

  • Oh Chang-Rok;Goo Byeong-Chun
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.686-691
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    • 2004
  • The present paper describes an experimental study on the corrosive behaviour of Rolling stock structures. It is important to predict corrosive behaviour of rolling stock structures for safe service and to know relation between corrosion and fatigue life. This paper practiced electrochemical corrosion test of SS400 and SM490A. This study will examine the corrosive properties and differences of SS400 and SM490A from measuring corrosion potential, corrosion current density and corrosion rate.

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