• Title/Summary/Keyword: Core melting

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Effects of laser power on hardness and microstructure of the surface melting hardened SKD61 hot die steel using Yb:YAG disk laser (Yb:YAG 디스크로 레이저 표면 용융 경화된 SKD61 열간금형강의 경도와 미세조직에 미치는 레이저 출력의 영향)

  • Lee, Kwang-Hyeon;Choi, Seong-Won;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.33 no.3
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    • pp.54-61
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    • 2015
  • In this study, effect of laser power on hardness and microstructure of SKD61 Hot Die steel of which surface was melted and hardened with Yb:YAG disk laser was investigated. Beam speed was fixed at 70 mm/sec and distance between them was 0.8 mm about Laser surface melting. The only thing that was changed laser power. Laser powers were 2.0, 2.4 and 2.8 kW. No defect was found under all conditions. As the laser power increased, the penetration depth were deepened and the bead width was also widened. There was no hardness deviation of fusion zone at same laser power and it was higher than that of heat affected zone. In addition, the more laser power increased, the more hardness in fusion zone decreased. Fusion zone was macroscopically dendrite structure. However, core matric in dendrite was lath martensite of 100 nm size. There were $M_{23}C_6$ of 500 nm and the VC and $Mo_2C$ of a nano meters on boundary of dendrite.

MPS eutectic reaction model development for severe accident phenomenon simulation

  • Zhu, Yingzi;Xiong, Jinbiao;Yang, Yanhua
    • Nuclear Engineering and Technology
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    • v.53 no.3
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    • pp.833-841
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    • 2021
  • During the postulated severe accident of nuclear reactor, eutectic reaction leads to low-temperature melting of fuel cladding and early failure of core structure. In order to model eutectic melting with the moving particle semi-implicit (MPS) method, the eutectic reaction model is developed to simulate the eutectic reaction phenomenon. The coupling of mass diffusion and phase diagram is applied to calculate the eutectic reaction with the uniform temperature. A heat transfer formula is proposed based on the phase diagram to handle the heat release or absorption during the process of eutectic reaction, and it can combine with mass diffusion and phase diagram to describe the eutectic reaction with temperature variation. The heat transfer formula is verified by the one-dimensional melting simulations and the predicted interface position agrees well with the theoretical solution. In order to verify the eutectic reaction models, the eutectic reaction of uranium and iron in two semi-infinite domains is simulated, and the profile of solid thickness decrease over time follows the parabolic law. The modified MPS method is applied to calculate Transient Reactor Test Facility (TREAT) experiment, the penetration rate in the simulations are agreeable with the experiment results. In addition, a hypothetical case based on the TREAT experiment is also conducted to validate the eutectic reaction with temperature variation, the results present continuity with the simulations of TREAT experiment. Thus the improved method is proved to be capable of simulating the eutectic reaction in the severe accident.

OPΔT and OTΔT Trip Setpoint Generation Methodology (OPΔT 및 OTΔT트립설정치의 생산방법)

  • Ki In Han
    • Nuclear Engineering and Technology
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    • v.16 no.2
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    • pp.106-115
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    • 1984
  • Core safety limits define reactor operating conditions and parameters that will assure fuel rod and reactor system's integrity. Limiting safety system settings (LSSS) programmed into reactor protection system (RPS) then ensure a rapid reactor trip to prevent or suppress conditions which might violate the core safety limits. Generation of the LSSS must properly take into account uncertainties in both calculated and measured parameters in order to assure, with an appropriate degree of confidence, that the RPS will protect the core safety limits. Reviewed in this report are Westinghouse RPS setpoint generation philosophy, methodology of safety limit development and LSSS generation procedure. The Westinghouse RPS trip setpoint generation methodology has been established based on the calculation of core safety limits and the selection of LSSS allowing appropriate uncertainties in a conservative manner. Such conservative values of setpoint assure a high degree of core protection against fuel melting and occurrence of DNB.

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The Analysis of Welding Deformation in Arc-spot Welded Structure (II) - Displacement Monitoring and Deformation Analysis - (아크 점용접 구조물의 정밀 용접 열변형 해석에 관한 연구 (II) - 변위 모니터링 및 변형 모델 정립 -)

  • 장경복;조상명
    • Journal of Welding and Joining
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    • v.21 no.4
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    • pp.80-86
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    • 2003
  • Arc-spot welding is generally used in joining of precise parts such as case and core in electric compressor. It is important to control joining deformation in electric compressor because clearance control of micrometer order is needed for excellent airtightness and anti-nose. The countermeasures for this deformation in field have mainly been dependent on rule of try and error by operator's experience because of productivities. For control this deformation problem without influence on productivities, development of exact simulation model should be needed. In this study, on the basis of previous study, the analysis model io predict deformation of precise order in arc-spot welded structure with non-uniform stiffness is brought up through feedback and tuning between monitoring data and analysis results. For this, deformation monitoring system was built and boundary condition considering mechanical melting temperature was applied.

Numerical Analysis of CO2-Based Rapid Mold Cooling Technology (CO2 기반 금형 급속 냉각기술의 수치해석적 연구 )

  • Jae Hyuk Choi
    • Design & Manufacturing
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    • v.17 no.3
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    • pp.61-66
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    • 2023
  • In this study, we developed a simulation methodology for a technology that rapidly cools molds by directly spraying them with CO2 in its liquefied gaseous state. Initially, a simulation verification process was conducted using ANSYS Fluent's heat transfer analysis based on temperature values measured in prior research experiments, ensuring a comparable temperature could be calculated. Subsequently, the validated analysis method was employed to evaluate design factors that exert the most significant influence on cooling. An evaluation was conducted based on three factors: part thickness, mold thickness, and the melting temperature of material. Using a full factorial design approach, a total of 27 analyses were completed and subsequently calculated through analysis of means. The impact assessment was carried out based on the temperature values at the product's core. The results indicated that the thickness of the mold had the highest influence, while the melting temperature of material had the least.

APPLICATION OF UNCERTAINTY ANALYSIS TO MAAP4 ANALYSES FOR LEVEL 2 PRA PARAMETER IMPORTANCE DETERMINATION

  • Roberts, Kevin;Sanders, Robert
    • Nuclear Engineering and Technology
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    • v.45 no.6
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    • pp.767-790
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    • 2013
  • MAAP4 is a computer code that can simulate the response of a light water reactor power plant during severe accident sequences, including actions taken as part of accident management. The code quantitatively predicts the evolution of a severe accident starting from full power conditions given a set of system faults and initiating events through events such as core melt, reactor vessel failure, and containment failure. Furthermore, models are included in the code to represent the actions that could mitigate the accident by in-vessel cooling, external cooling of the reactor pressure vessel, or cooling the debris in containment. A key element tied to using a code like MAAP4 is an uncertainty analysis. The purpose of this paper is to present a MAAP4 based analysis to examine the sensitivity of a key parameter, in this case hydrogen production, to a set of model parameters that are related to a Level 2 PRA analysis. The Level 2 analysis examines those sequences that result in core melting and subsequent reactor pressure vessel failure and its impact on the containment. This paper identifies individual contributors and MAAP4 model parameters that statistically influence hydrogen production. Hydrogen generation was chosen because of its direct relationship to oxidation. With greater oxidation, more heat is added to the core region and relocation (core slump) should occur faster. This, in theory, would lead to shorter failure times and subsequent "hotter" debris pool on the containment floor.

Design Concept of Hybrid SIT (복합안전주입탱크(Hybrid SIT) 설계개념)

  • Kwon, Tae-Soon;Euh, Dong-Jin;Kim, Ki-Hwan
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.6
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    • pp.104-108
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    • 2014
  • The recent Fukushima nuclear power plant accidents shows that the core make up at high RCS pressure condition is very important to prevent core melting. The core make up flow at high pressure condition should be driven by gravity force or passive forces because the AC-powered safety features are not available during a Station Black Out (SBO) accident. The reactor Coolant System (RCS) mass inventory is continuously decreased by releasing steam through the pressurizer safety valves after reactor trip during a SBO accident. The core will be melted down within 2~3 hours without core make up action by active or passive mode. In the new design concept of a Hybrid Safety Injection Tank (Hybrid SIT) both for low and high RCS pressure conditions, the low pressure nitrogen gas serves as a charging pressure for a LBLOCA injection mode, while the PZR high pressure steam provides an equalizing pressure for a high pressure injection mode such as a SBO accident. After the pressure equalizing process by battery driven initiation valve at a high pressure SBO condition, the Hybrid SIT injection water will be passively injected into the reactor downcomer by gravity head. The SBO simulation by MARS code show that the core makeup injection flow through the Hybrid SIT continued up to the SIT empty condition, and the core heatup is delayed as much.

Properties of As-casted High Nitrogen Steel for Core of Over-head Transmission Line (가공 송전선 강심용 고질소강 주조재의 제특성)

  • Yoo, Kyung-Jae;Kim, Bong-Seo;Kwon, Hae-Woong;Kim, Byung-Geol;Lee, Hee-Woong
    • Proceedings of the KIEE Conference
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    • 1998.11c
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    • pp.861-863
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    • 1998
  • As-casted high nitrogen alloys (Fe-25%Mn-12%Cr-1%Ni) have been investigated to study core material. Nitrogen concentration in molten alloys was increased with increasing the square root of nitrogen gas pressure in melting chamber. This result can be explained by Sievert's law. Nitrogen that dissolved as a interstital solid solution element in austenite stainless steel increased lattice parameter and hardness. Electric resistivity($\rho$) was increased with increasing nitrogen concentration and was about $80{\mu}{\Omega}cm$ at room temperature. Coefficient of linear thermal expansion of the nitrogen steel was about $22{\times}10^{-6}/^{\circ}C$.

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MULTI-DIMENSIONAL APPROACHES IN SEVERE ACCIDENT MODELLING AND ANALYSES

  • Fichot, F.;Marchand, O.;Drai, P.;Chatelard, P.;Zabiego, M.;Fleurot, J.
    • Nuclear Engineering and Technology
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    • v.38 no.8
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    • pp.733-752
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    • 2006
  • Severe accidents in PWRs are characterized by a continuously changing geometry of the core due to chemical reactions, melting and mechanical failure of the rods and other structures. These local variations of the porosity and other parameters lead to multi-dimensionnal flows and heat transfers. In this paper, a comprehensive set of multi-dimensionnal models describing heat transfers, thermal-hydraulics and melt relocation in a reactor vessel is presented. Those models are suitable for the core description during a severe accident transient. A series of applications at the reactor scale shows the benefits of using such models.

Characterization of Manufacturing Process of Metal Fibers of Stainless Steel and Titanium (스테인레스 스틸 극세사와 Ti 극세사 제조 특성 평가)

  • Kim T. H.;Ko J. H.;Lee D. B.
    • Korean Journal of Materials Research
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    • v.15 no.1
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    • pp.37-41
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    • 2005
  • Stainless steel fibers with a diameter of $17\;{\mu}m$ and 630 nm were produced from stainless steel wires by the drawing/annealing/exfolitation process. The suitable sheath material to draw the core stainless steel wires to fibers was the Cu coating. The low melting metal of Zn was not a suitable sheath coating. Also, an attempt was made to produce $20\;{\mu}m{\Phi}Ti$ fibers from the core titanium wires. The main obstacles in producing Ti fibers were their resistance to deformation owing to the Ti's hop structure, and high reactivity of Ti with the exfolitation solution.