• Title/Summary/Keyword: Core melt

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Development of New Runner System for Filling Balance in Multi Cavity Injection Mold (다수 캐비티 사출금형에 적용되는 새로운 균형 충전용 러너 시스템 개발)

  • Jeong Y. D.
    • Transactions of Materials Processing
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    • v.15 no.1 s.82
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    • pp.42-46
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    • 2006
  • For mass production, usually injection mold has multi-cavity which is filled through geometrical balanced runner system. Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed. These filling imbalances are one of the most significant factors to affect quality of plastic parts. Filling imbalances are results from non-symmetrical shear rate distribution within melt when it flows through tile runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during injection molding processing. This paper presents a solution for these filling imbalances by using Runner Core pin (RC pin). The Runner Core pin which is developed in this study creates a symmetrical shear distribution within runner. As a result of using Runner Core pin, a remarkable improvement in reducing filling imbalances was confirmed.

A Study on the Magnetic Properties of Fe-base Amorphous Alloys in High Frequency (철계비정질합금의 고주파 자기특성 연구)

  • 송재성;김기욱;정순종
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.41 no.4
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    • pp.379-384
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    • 1992
  • The Fe-base amorphous ribbons with 15mm width and about 20x10S0-6Tm thickness, (FeS179-xTCrS1xT)BS116TSiS15T and (FeS181-xTMnS1xT) BS112TSiS17T (x:0-6), were prepared melt spinner. The thickness of the ribbons followed by PFC (Planar Flow Casting). The initial permeability and total core losses were measured as a function of additive elements (Cr, Mn) and annealing conditions in high frequency for the purpose of using these materials as a core of magnetic amplifier and switched mode power supplies. The initial permeabilities were enhanced and core losses were decreased by non-magnetic field annealing in proper conditions. The lowest core loss in 0.2T/10kHz was measured at 3% Cr addition amorphous ribbon, and the loss was 5.6W/kg. The permeability of the ribbon at 10kHz was about 9000.

Development of Runner System for Filling Balance in Multi Cavity Injection Mold (다수 캐비티 사출금형에서 균형 충전용 러너 시스템 개발)

  • Jeong Y. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.13-16
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    • 2005
  • For mass production, usually injection mold has multi-cavity which is filled through geometrical balanced runner system. Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed. These filing imbalances are one of the most significant factors to affect quality of plastic parts when molding plastic parts in multi-cavity injection mold. Filling imbalances are results from non-symmetrical shear rate distribution within melt as it flows through the runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during injection molding processing. This paper presents a solution of these filling imbalances through using 'runner core pin'. The runner core pin which is developed in this study creates a symmetrical shear distribution within runner. As a result of using runner core pin, a remarkable improvement in reducing filling imbalance was confirmed.

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Assessment of the core-catcher in the VVER-1000 reactor containment under various severe accidents

  • Farhad Salari;Ataollah Rabiee;Farshad Faghihi
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.144-155
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    • 2023
  • The core catcher is used as a passive safety system in new generation nuclear power plants to create a space in the containment for the placing and cooling of the molten corium under various severe accidents. This research investigates the role of the core catcher in the VVER-1000 reactor containment system in mitigating the effects of core meltdown under various severe accidents within the context of the Ex-vessel Melt Retention (EVMR) strategy. Hence, a comparison study of three severe accidents is conducted, including Station Black-Out (SBO), SBO combined with the Large Break Loss of Coolant Accident (LB-LOCA), and SBO combined with the Small Break Loss of Coolant Accident (SB-LOCA). Numerical comparative simulations are performed for the aforementioned scenario with and without the EX-vessel core-catcher. The results showed that considering the EX-Vessel core catcher reduces the amount of hydrogen by about 18.2 percent in the case of SBO + LB-LOCA, and hydrogen production decreases by 12.4 percent in the case of SBO + SB-LOCA. Furthermore, in the presence of an EX-Vessel core-catcher, the production of gases such as CO and CO2 for the SBO accident is negligible. It was revealed that the greatest decrease in pressure and temperature of the containment is related to the SBO accident.

Development of Ultrasonic Magnetostrictive Sensors System to Measure in Very High Temperatures (초고온 온도 측정을 위한 초음파 자왜 센서 시스템 개발)

  • 구길모;김상백;박치승;최종호;고덕영
    • The Journal of the Acoustical Society of Korea
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    • v.20 no.6
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    • pp.66-74
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    • 2001
  • The temperature measurement of yen high temperature core melt is of importance in LAVA (Lower-plenum Arrested Vessel Attack) experiment in which gap formation between core melt and the reactor lower head, and the effect of the gap on thermal behavior are to be measured. The delay time of ultrasonic wavelets due to high temperature is suggested. As a first stage, a molten material temperature was measured up to 2300℃. Also, the optimization design of the ultrasonic temperature sensor with persistence at the high temperature was suggested in this paper. And the utilization of the theory suggested in the reference〔1〕and the efficiency of the developed system are certified by performing experiments. This sensor welded magnetostrictive element and tungsten element will be able to measure a temperature range of 3000℃ hereafter.

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Effect of Stabilization Conditions on the Microstructure and Electrochemical Properties of Melt-blown Graphite Fibers Prepared from NMP (NMP로부터 제조된 Melt-blown흑연섬유의 안정화조건에 따른 미세구조와 전기화학적 특성)

  • Kim Chan;Yang Kap Seung;Ko Jang Myoun;Park Sang Hee;Park Ho Chul;Kim Young-Min
    • Journal of the Korean Electrochemical Society
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    • v.4 no.3
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    • pp.104-108
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    • 2001
  • Naphthalene derived mesophase pitch WP) was spun into short fibers by using melt-blown technology. The pitch fibers oxidative stabilization were carried out heating rates of $2^{\circ}C/min,\;5^{\circ}C/min\;and\; 10^{\circ}/min$. The heating rate was a key factor to maximate the capacity of the Li-ion secondary battery through controlling the morphology of the graphitized fiber. The diameters of the melt-blown fibers prepared were in the range of $4{\mu}m\~16{\mu}m$ with functions of air jet speed, air temperature and the temperature of the nozzle. The graphitized fibers of $10{\mu}m$ diameters showed various morphological structure with heating rate of the stabilization. Radial, radial-random and skin-core cross-sectional structure of the fibers were observed at the respective heating rate of $2^{\circ}C/min\;5^{\circ}C/min\;and\;10^{\circ}C/min$. Most crystalline structure of graphite was obtained from the fiber stabilized at heating rate of $10^{\circ}C/min$ exhibiting the best anode performance with 400 mAh/g of capacitance and $96.8\%$ of charge/discharge efficiency.

A Study on the Fabrication Process and Melt Infiltration of Salt Core in Squeeze Casting Method (스퀴즈캐스팅용 Salt Core의 제조 및 용탕침투성에 관한 연구)

  • Kim, Ki-Bae;Noh, Sang-Woo;Lee, Ho-In;Nam, Tae-Woon
    • Journal of Korea Foundry Society
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    • v.17 no.4
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    • pp.402-410
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    • 1997
  • Developing a salt core for squeeze casting process, two different salt cores(pure salt core and mixed salt core) were fabricated and investigated. Pure salt core was composed of 100% NaCl and mixed salt core was made by mixtures of NaCl with MgO(1%), $Na_2B_4O_7$(2%), and talc(1%) as a binder or a strengthening agent. Salt cores were compacted to various theoretical density, heat treated, and then squeeze-cast with molten Al alloy(AC8A). The compression strength of salt cores were measured and the squeeze-cast products were examined for shape retention, infiltration of molten metal into the cores, and microstructures. The shape of salt core compacted at above 75% of the theoretical density was maintained stably. The higher theoretical density of salt cores gave higher compression strength, and the compression strength of mixed salt core was higher than that of pure salt core. Namely at 90% theoretical density, the compression strength of mixed salt core was $6.3 kg/mm^2$, compared to $4.6 kgmm^2$ for pure salt core. At a squeeze casting pressure of $1000 kg/cm^2$, molten Al alloy was infiltrated into pure salt core of under 85% of the theoretical density. At squeeze casting pressure of $1000 kg/cm^2$, only mixed salt core above 90% of the theoretical density were valid, but the shape of the core was altered in the case of pure salt core at 90% of theoretical density. A key factor for developing a salt core for squeeze casting process was estimated as the ultimate compressive strength of salt core.

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Ex-vessel Steam Explosion Analysis for Pressurized Water Reactor and Boiling Water Reactor

  • Leskovar, Matjaz;Ursic, Mitja
    • Nuclear Engineering and Technology
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    • v.48 no.1
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    • pp.72-86
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    • 2016
  • A steam explosion may occur during a severe accident, when the molten core comes into contact with water. The pressurized water reactor and boiling water reactor ex-vessel steam explosion study, which was carried out with the multicomponent three-dimensional Eulerian fuel-coolant interaction code under the conditions of the Organisation for Economic Co-operation and Development (OECD) Steam Explosion Resolution for Nuclear Applications project reactor exercise, is presented and discussed. In reactor calculations, the largest uncertainties in the prediction of the steam explosion strength are expected to be caused by the large uncertainties related to the jet breakup. To obtain some insight into these uncertainties, premixing simulations were performed with both available jet breakup models, i.e., the global and the local models. The simulations revealed that weaker explosions are predicted by the local model, compared to the global model, due to the predicted smaller melt droplet size, resulting in increased melt solidification and increased void buildup, both reducing the explosion strength. Despite the lower active melt mass predicted for the pressurized water reactor case, pressure loads at the cavity walls are typically higher than that for the boiling water reactor case. This is because of the significantly larger boiling water reactor cavity, where the explosion pressure wave originating from the premixture in the center of the cavity has already been significantly weakened on reaching the distant cavity wall.

The TROI Steam Explosion Experiments Using Metal-added Corium (금속이 함유된 코륨을 이용한 TROI 증기폭발 실험)

  • Kim, Jong-Hwan;Min, Beong-Tae;Hong, Seong-Wan;Hong, Seong-Ho;Park, Ik-Kyu;Song, Jin-Ho;Kim, Hee-Dong
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3479-3484
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    • 2007
  • Two steam explosion experiments were performed in the TROI facility by using metal-added molten corium (core material) which is produced during a postulated severe accident in the nuclear reactor. A triggered steam explosion occurred in a case, but no triggered steam explosion did in the other case. The dynamic pressure and the dynamic load measured in the former experiment show a stronger explosion that those performed previously with oxidic corium. A steam explosion is prohibited when the melt temperature is low, because the melt is easily solidified to prevent a liquid-liquid interaction.

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Analysis for the Coolability of the Reactor Cavity in a Korean 1000 MWe PWR Using MELCOR 1.8.3 Computer Code

  • Lee, Byung-Chul;Kim, Ju-Yeul;Chung, Chang-Hyun;Park, Soo-Yong
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05b
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    • pp.669-674
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    • 1996
  • The analysis for the coolability of the reactor cavity in typical Korean 1000 MWe Nuclear Unit under severe accidents is performed using MELCOR 1.8.3 code. The key parameters molten core-concrete interaction(MCCI) such as melt temperature, concrete ablation history and gas generation are investigated. Total twenty cases are selected according to ejected debris fraction and coolant mass, The ablation rate of concrete decreases as mass of the melt decreases and coolant mass increases. Heat loss from molten pool to coolant is comparable to total decay heat, so concrete ablation is delayed until water is absent and crust begins to remove. Also, overpressurization due to non-condensible gases generated during corium and concrete interacts can cause to additional risk of containment failure. It is concluded that flooded reactor cavity condition is very important to minimize the cavity ablation and pressure load by non-condensible gases on containment.

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