• 제목/요약/키워드: Core Deformation

검색결과 405건 처리시간 0.024초

Cu/Al 및 Fe/Al 층상복합재료 압출공정에서 구성재료의 불균일 변형 (Inhomogeneous Deformation Between Construction Materials in the Cu/Al and Fe/Al Co-extrusion Processes)

  • 서정민;노정훈;민경호;황병복;함경춘;장동환
    • 소성∙가공
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    • 제16권7호
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    • pp.530-537
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    • 2007
  • This paper is concerned with the analysis of plastic deformation of bimetal co-extrusion process. Two sets of material combination have been adopted for analysis, i.e. combinations of Cu/Al and Fe/Al. In the first set of material combination, the selected materials are AA 1100 aluminum alloy as hard material and CDA 110 as soft one. This type of material selection is to examine the effect of hard core and soft sleeve and vice versa on the deformation pattern in terms of plastic zone and velocity discontinuity along the contact surface between construction materials. Four different cases of co-extrusion process in terms of material combination and interference bonding were simulated to investigate the effect of material arrangement between core and sleeve, and of bonding on the plastic zones and velocity discontinuity. In the other set of material combination, model materials used as core and sleeve were AA 1100 and AISI 1010, which are relatively soft and hard, respectively. Process parameters except diameter ratio of core to sleeve material such as semi-die angle, reduction in area in global sense and die comer radius have been set constant throughout the simulation to concentrate our effort on the analysis of influence of diameter ratio on deformation behavior such as deformation zone, surface expansion, exit velocity discontinuity between composite materials, and extrusion forces.

Effects of foam core density and face-sheet thickness on the mechanical properties of aluminum foam sandwich

  • Yan, Chang;Song, Xuding
    • Steel and Composite Structures
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    • 제21권5호
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    • pp.1145-1156
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    • 2016
  • To study the effects of foam core density and face-sheet thickness on the mechanical properties and failure modes of aluminum foam sandwich (AFS) beam, especially when the aluminum foam core is made in aluminum alloy and the face sheet thickness is less than 1.5 mm, three-point bending tests were investigated experimentally by using WDW-50E electronic universal tensile testing machine. Load-displacement curves were recorded to understand the mechanical response and photographs were taken to capture the deformation process of the composite structures. Results demonstrated that when foam core was combined with face-sheet thickness of 0.8 mm, its carrying capacity improved with the increase of core density. But when the thickness of face-sheet increased from 0.8 mm to 1.2 mm, result was opposite. For AFS with the same core density, their carrying capacity increased with the face-sheet thickness, but failure modes of thin face-sheet AFS were completely different from the thick face-sheet AFS. There were three failure modes in the present research: yield damage of both core and bottom face-sheet (Failure mode I), yield damage of foam core (Failure mode II), debonding between the adhesive interface (Failure mode III).

Nonlinear static analysis of composite cylinders with metamaterial core layer, adjustable Poisson's ratio, and non-uniform thickness

  • Eipakchi, Hamidreza;Nasrekani, Farid Mahboubi
    • Steel and Composite Structures
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    • 제43권2호
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    • pp.241-256
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    • 2022
  • In this article, an analytical procedure is presented for static analysis of composite cylinders with the geometrically nonlinear behavior, and non-uniform thickness profiles under different loading conditions by considering moderately large deformation. The composite cylinder includes two inner and outer isotropic layers and one honeycomb core layer with adjustable Poisson's ratio. The Mirsky-Herman theory in conjunction with the von-Karman nonlinear theory is employed to extract the governing equations which are a system of nonlinear differential equations with variable coefficients. The governing equations are solved analytically using the matched asymptotic expansion (MAE) method of the perturbation technique and the effects of moderately large deformations are studied. The presented method obtains the results with fast convergence and high accuracy even in the regions near the boundaries. Highlights: • An analytical procedure based on the matched asymptotic expansion method is proposed for the static nonlinear analysis of composite cylindrical shells with a honeycomb core layer and non-uniform thickness. • The effect of moderately large deformation has been considered in the kinematic relations by assuming the nonlinear von Karman theory. • By conducting a parametric study, the effect of the honeycomb structure on the results is studied. • By adjusting the Poisson ratio, the effect of auxetic behavior on the nonlinear results is investigated.

CPU 기반의 볼륨 변형을 위한 다형질 Chainmail 모델 (Heterogeneous Chain-mail Model for CPU-based Volume Deformation)

  • 이세인;계희원
    • 한국멀티미디어학회논문지
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    • 제22권7호
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    • pp.759-769
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    • 2019
  • Since a surgery simulation should be able to represent the internal structure of the human body, it is advantageous to adopt volume based techniques rather than polygon based techniques. However, the volume based techniques induce large computation to deform heterogeneous volume datasets such as bones and muscles. In this study, we propose a new method to deform volume data using multi-core CPUs. By improving previous studies, the proposed method minimizes unnecessary propagation operations. Moreover, we propose an efficient task-partitioning method for volume deformation using multi-core CPUs. As a result, we can simulate the deformation of heterogeneous volume data at an interactive speed without special hardware.

A novel shear and normal deformation theory for hygrothermal bending response of FGM sandwich plates on Pasternak elastic foundation

  • Abazid, Mohammad Alakel;Alotebi, Muneerah S.;Sobhy, Mohammed
    • Structural Engineering and Mechanics
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    • 제67권3호
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    • pp.219-232
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    • 2018
  • This paper deals with the static bending of various types of FGM sandwich plates resting on two-parameter elastic foundations in hygrothermal environment. The elastic foundation is modeled as Pasternak's type, which can be either isotropic or orthotropic and as a special case, it converges to Winkler's foundation if the shear layer is neglected. The present FGM sandwich plate is assumed to be made of a fully ceramic core layer sandwiched by metal/ceramic FGM coats. The governing equations are derived from principle of virtual displacements based on a shear and normal deformations plate theory. The present theory takes into account both shear and normal strains effects, thus it predicts results more accurate than the shear deformation plate theories. The results obtained by the shear and normal deformation theory are compared with those available in the literature and also with those obtained by other shear deformation theories. It is concluded that the present results are slightly deviated from other results because the normal deformation effect is taken into account. Numerical results are presented to show the effects of the different parameters, such as side-to-thickness ratio, foundation parameters, aspect ratio, temperature, moisture, power law index and core thickness on the stresses and displacements of the FG sandwich plates.

영구자석형 모터의 프릭션 토크 저감을 위한 고정자 철심의 열처리 및 발생원 분석 (Heat Treatment of Stator Core in Permanent Magnet Type Motor for Reduction of Friction Torque and Analysis of Their Cause)

  • 하경호;임양수;권오열;김지현;김재관
    • 전기학회논문지
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    • 제57권10호
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    • pp.1752-1758
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    • 2008
  • This paper deals with the reduction of friction torque in permanent magnet motors by using the heat treatment of stator core. The stator core is made of electrical steel sheared by the punching die. From the punching process, large mechanical stress acting on the edge of stator tooth induces significant plastic and elastic deformation and then cause the change of magnetization properties. Then, the mechanical and magnetic unbalance in the sheared region of stator tooth produced by material cutting has influence on the friction torque. This paper investigated the effect of the punching process on the magnetization process and the mechanical deformation, and then proposed the stress relief annealing method for the reduction of friction torque among one of motor characteristics.

플라스틱 유동을 고려한 사출성형 충전공정 중 금형의 변형 해석 (Numerical Analysis of Mold Deformation Including Plastic Melt Flow During Injection Molding)

  • 정준태;이봉기
    • 대한기계학회논문집A
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    • 제38권7호
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    • pp.719-725
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    • 2014
  • 본 연구에서는 사출성형 충전공정 중 금형의 변형을 예측하기 위하여 비뉴턴 유동, 열전달, 구조해석이 함께 고려된 수치해석 연구를 수행하였다. 정밀 사출성형 금형을 설계/제작하기 위해서는 충전공정 중에 발생하는 금형의 변형을 정확하게 예측하는 것이 중요하다. 이와 같은 금형의 국부적인 변형은 다양한 요인에 의해 발생할 수 있으나, 용융된 고분자 수지의 유동에 의한 압력이 가장 큰 원인 중의 하나로 여겨지고 있다. 따라서, 본 연구에서는 2 차원 축대칭 형상의 단순 원형 디스크 제품의 금형을 모델링하고 이에 대한 수치해석을 수행하였다. 이를 바탕으로 금형 내부의 고분자 수지의 유동 특성과 금형 변형량, 온도 분포에 대한 분석을 수행하였다. 또한 다구치 방법을 기반으로 한 실험계획법을 도입하여 유동 속도, 금형 온도, 고분자 수지의 온도가 금형 변형에 미치는 영향을 파악하였다.

Compressor Motor Core 타발 공정 해석 (Analysis for Compressor Motor Core Blanking process)

  • 최철주;조동협;정완진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 박판성형기술의 진보
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    • pp.199-230
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    • 1994
  • The blanking sequence of refrigerator and air-conditioner compressor-motor-core has been determined by trial and error. To improve such problem, 2d-analysis using ANSYS to verify the deformation state has been done firstly. And 3d-analysis following up the real process has been done. Additionally, verified the 3-d analysis result using S/W LS-DYNA.

열박음 공정이 케이스의 온도분포 및 변형에 미치는 영향(II) - 변형 계측 및 변형 해석 모델 정립 - (A Study on the Temperature Distribution and Deformation of Case in Shrinkage Fit Process(II) - Deformation Measurement and Deformation Analysis Model -)

  • 장경복;정진우;강성수;최규원;박찬우;조상명
    • Journal of Welding and Joining
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    • 제19권5호
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    • pp.492-498
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    • 2001
  • In the previous study, temperature monitoring of case about shrinkage fit process was performed and heat transfer model was developed in detail by feedback and tuning among monitoring result, process investigation, and analysis result. The gap element in contact between case and core was effectively used in analysis model. In present study, following things are performed to solve deformation of case due to shrinkage fit process on the basis of previous result. Above all, mechanical material properties of case are measured by case specimen for deformation analysis considering weldment of case. Deformation of case before and after shrinkage fit process is measured, too. Three dimensional deformation model is developed by the comparison and inspection between these experimental data and analysis results. Deformation analysis is simulated with the result of heat transfer analysis, in other words, non-coupled analysis is used. Finally the countermeasure for deformation is brought up through those.

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목재와 목질보드 복합적층재의 휨 크리프 성능 (Bending Creep Performances of Hybrid Laminated Woods Composed of Wood-Wood Based Boards)

  • 박한민;강동현;최윤은;안상열;류현수;변희섭
    • Journal of the Korean Wood Science and Technology
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    • 제38권1호
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    • pp.1-10
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    • 2010
  • 이 연구에서는 목재의 효율적인 이용의 일환으로 스프루스 직교형적층재의 중층을 중밀도섬유판(medium density fiberboard, MDF), 파티클보드(particle board, PB) 및 오에스비(oriented strand board, OSB)의 3종류의 시판용 목질보드를 복합적층한 3층 목질계 복합적층재(패널)를 제작하여, 중층 목질보드라미나의 구성엘리멘트가 복합적층재의 휨 크리프성능에 미치는 영향을 조사하였다. 복합적층재의 휨 크리프곡선은 우측상변이 급증하는 지수함수 그래프를 나타내었고, 각 복합적층재의 중층 목질보드라미나의 종류에 따라 다른 경향을 나타내었다. 복합적층재의 크리프변형은 표층섬유직각방향($C_{\perp}$ 타입)에서는 중층에 PB, MDF, OSB를 배열한 $C_{\perp}$(P)타입 > $C_{\perp}$(M)타입 > $C_{\perp}$(O)타입의 순으로, OSB를 중층에 배열한 타입의 크리프변형이 MDF나 PB를 중층에 배열한 것의 2배 이상 적은 것이 확인되었고, 복합적층에 의해 스프루스 섬유직각방향의 크리프변형의 현저한 감소가 나타났다. 한편, 표층섬유방향($C_{\parallel}$ 타입)의 크리프변형은 중층에 PB, OSB, MDF를 삽입한 $C_{\parallel}$(P)타입 > $C_{\parallel}$(O)타입 > $C_{\parallel}$(M)의 순이었으나, 복합적층에 의해 적층재상호간의 비는 현저히 감소하였고, 중층에 PB와 OSB를 배열한 복합적층재의 크리프변형의 차이는 매우 적은 것이 확인 되었다. 이 값은 목질보드의 크리프변형보다는 0.108~0.464배의 적은 크리프변형을 나타내어 복합적층에 의해 목질보드의 크리프변형의 현저한감소가 나타났다. 복합적층재의 표층섬유방향에 대한 표층섬유직각방향의 크리프이방성은 초기변형보다 크리프변형이 현저히 컸지만, 스프루스 평행형적층재의 크리프이방성보다는 현저히 감소하는 것이 확인되었다.