• Title/Summary/Keyword: Cordierite Ceramic Substrate

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SiC 세라믹 하니컴 담체의 탄성 물성치 평가 (Estimation on Elastic Properties of SiC Ceramic Honeycomb Substrate)

  • 조석수
    • 한국산학기술학회논문지
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    • 제14권12호
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    • pp.6106-6113
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    • 2013
  • 가솔린 엔진 차량용 삼원촉매담체는 주로 코제라이트 세라믹으로 제작되는 다공성 부품으로 엔진의 혼합기가 농후한 경우 삼원촉매의 열적 내구성이 급격히 떨어져 설계 내구 수명을 제대로 만족시키지 못하고 있다. 따라서 본 연구에서는 SiC 세라믹 촉매 담체의 내구성 평가에 사용할 기계적 물성치를 유한요소해석으로 구하기 위하여 등가물성평가방법을 이용하여 SiC 세라믹 하니컴 담체의 기계적 물성치를 유한요소해석용 시험편으로 구하였다. MOR과 탄성계수는 코제라이트 세라믹 하니컴 담체에 비하여 SiC 세라믹 하니컴 담체가 최소 2배와 9.3배 정도 크게 평가되고 있어 SiC 세라믹 하니컴 담체는 코제라이트 세라믹 하니컴 담체에 비하여 높은 구조 강도를 가지고 있다.

저온소결 세라믹기판용 Cordierite계 결정화 유리의 합성 및 특성조사에 관한 연구;(III) Tape casting에 의한 기판 제조 (Synthesis and Characterization of Cordierite Glass-Ceramics for Low Firing Temperature Substrate; (III) Fabrication of substrates by tape casting process)

  • 김병호;문성훈;이근헌;임대순
    • 한국세라믹학회지
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    • 제30권10호
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    • pp.845-851
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    • 1993
  • Low firing temperature substrate were synthesized through tape casting and sintering of glass with cordierite composition and then their properties were investigated. Even though the dielectric properties and XRD patterns of substrates, obtained by tape casting and sintering at 900~100$0^{\circ}C$ for various periods, were similar to those of substrates obtained by dry pressing, the sinterability was enhanced. The substrates were thin and the size was 0.6$\times$50$\times$50mm. From the results of dielectric properties, the sinterability and X-ray diffraction pattern, the proper condition for cofiring process with conductor, Cu, was 90$0^{\circ}C$ for 1h. The properties of the substrate are as follows; the dielectric constant was 5.31(at 1MHz), the dissipation factor was 0.0028, the apparent porosity was 0.28% and the main crystalline phase was $\alpha$-cordierite.

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화학증착 탄화규소 휘스커에 의한 다공성 코디어라이트의 기공구조 개질 및 특성평가 (Pore Structure Modification and Characterization of Porous Cordierite with Chemical Vapor Infiltration (CVI) SiC Whisker)

  • 김익환;김준규;이환섭;최두진
    • 한국세라믹학회지
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    • 제45권2호
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    • pp.132-137
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    • 2008
  • The main purpose of this study is enhancing the filtering efficiency, performance and durability of filter by growing SiC whiskers on cordierite honeycomb substrate. The experiment was performed by Chemical Vapor Infiltration (CVI) in order to control pore morphology of substrate. Increasing the mechanical strength of porous substrate is one of important issues. The formation of "networking structure" in the pore of porous substrate increased mechanical strength. The high pressure gas injection to the specimen showed that a little of whiskers were separated from substrate but additional film coating enhanced the stability of whisker at high pressure gas injection. Particle trap test was performed. More nano-particle was trapped by whisker growth at the pore of substrate. Therefore it is expected that the porous cordierite which deposited the SiC whisker will be the promising material for the application as filter trapping the nano-particles.

기판재료로서의 물라이트-코디어라이트 복합재료에 관한 특성 (Studies of the Mullite-Cordierite Composites as a Substrate Material)

  • 김경용;김윤호;정형진;김석수;김병호
    • 한국세라믹학회지
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    • 제27권3호
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    • pp.394-400
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    • 1990
  • Mullite and cordierite were prepared by the sol-gel route. Boehmite, fumed silica and Mg(NO3)2$.$6H2O were their starting materials. Mullite and cordierite powder were mixed by various weight percent. These mixed sols were ball-milled for 48hrs, dried at 100$^{\circ}C$, pressed, cold isostatic pressed and sintered at 1490$^{\circ}C$ for 2hrs. Mullite-cordierite composites sintered at 1490$^{\circ}C$ for 2hrs had>98% of theoretical density. Bending strength of the sintered bodies were 329-249MPa, dielectric constant 7.1-6.7 at 1MHz and thermal expansion coefficient at 800$^{\circ}C$ was matched with Si in the range of 30-35wt% cordierite.

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저온소결 세라믹 기판용 Cordierite계 결정화유리의 합성 및 특성조사에 관한 연구: (I) $MgO-Al_2O_3-SiO_2$계 유리분말의 결정화 및 수축거동 (Synthesis and Characterization of Cordierite Glass-Ceramics for Low Firing Temperature Substrate: (I) Crystallization and Shrinkage Behavior of $MgO-Al_2O_3-SiO_2$ Glass Powders)

  • 이근헌;김병호;임대순
    • 한국세라믹학회지
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    • 제29권6호
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    • pp.451-458
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    • 1992
  • Dense glass-ceramics for low firing temperature substrate were prepared by addition of CeO2 flux to the glass of MgO-Al2O3-SiO2 system. Glass powders were fabricated by melting at 150$0^{\circ}C$ and ball milling. Glass powder compacts were sintered at 800~100$0^{\circ}C$ for 3h. The crystallization and the shrinkage behaviors of glass powder compacts were analyzed by XRD, DTA and TMA. The shrinkage of glass powder compact increased with increasing the amount of CeO2. Because the softening temperature decreased and the crystallization temperature increased with increasing the amount of CeO2. Apparently, addition of CeO2 prevented formation of $\mu$-cordierite phase from the glass-ceramics and improved formation of $\alpha$-cordierite phase. Therefore crystallization properties were enhanced.

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4점 굽힘시험에서 코디어라이트 세라믹 담체의 고온설계기준 (High Temperature Design Criteria of Cordierite Ceramic Substrate in Four-point Banding)

  • 백석흠;박재성;최현진;조석수;주원식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.173-174
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    • 2008
  • The four-point bending test is a widely used method to determine material parameters. The aim of the present study was to evaluate the flexural strength (or modulus of rupture) and the Weibull modulus of cordierite ceramic substrate by means of four-point bending tests. The strength data from experiments followed Weibull statistics. These data indicate that the fatigue effects are more severe when the substrate temperature in the peripheral region is near $200^{\circ}$. At temperatures well above $200^{\circ}C$ the available design strength can be as high as 65% as substrate's initial strength.

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Mullite에 대한 MgO 첨가효과 (The Effect of MgO Addition on Mullite)

  • 조재우;김영호;이경희;이병하
    • 한국세라믹학회지
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    • 제30권2호
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    • pp.93-100
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    • 1993
  • The effects of MgO addition on thermal expansiion coefficient and dielectric constant of mullite were studied. Thermal coefficient and dielectric constant decrease with increasing MgO content and exhibit a minimum value at 1wt% MgO. However, above 3wt% MgO content both values increase. Result of X-ray diffraction analysis how that mullite compositions which include more than 0.1wt% MgO form cordierite. Spinel is also formed as well as cordierite in the composition containing more than 3wt% MgO. The results indicate that addition of MgO affect the thermal expansion coefficient and dielectric constant of mullite substrate because of the formation of new phases; cordierite and spinel. The thermal expansion coefficient and dielectric constant are affected mainly by cordierite and spinel in the regions containing less than more than 3wt% MgO, respectively.

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저온소결 세라믹기판용 Cordierite계 결정화유리의 합성 및 특성조사에 관한 연구;(II) $CeO_2$를 첨가한 Cordierite계 결정화유리의 특성 (Synthesis and Characterization of Cordierite Glass-Ceramics for Low Firing Temperature Substrate; (II) Properties of Cordierite Glass-Ceramics Containing CeO2)

  • 이근헌;김병호;임대순;정재현
    • 한국세라믹학회지
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    • 제29권10호
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    • pp.827-835
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    • 1992
  • The effects of CeO2 on the properties of cordierite-based glass-ceramics and its applicability to low firing temperature substrate were examined. Glass-ceramics were prepared by sintering the glass powder compacts at 900~100$0^{\circ}C$ for 3 h. Density, bending strength, dielectric constant and thermal expansion coefficient of the glass-ceramics were measured as functions of CeO2 contents and sintering temperatures. By adding CeO2, dense glass-ceramics were obtained below 100$0^{\circ}C$. dielectric constant and bending strength were more dependent on the porosity of glass-ceramics containing 5 wt% CeO2, sintered at 100$0^{\circ}C$ for 3 h, were as follows; relative density is 95.3%, bending strength is 178$\pm$11 MPa, dielectric constant is 4.98$\pm$0.20 (at 1 MHz) and thermal expansion coefficient is 33.7$\times$10-7/$^{\circ}C$. Therefore, the glass-ceramics containing 5 wt% CeO2 appeared to be suitable for low firing temperature substrate of electronic devices.

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반응표면법과 최적화방법을 이용한 자동차 세라믹 모노리스 담체의 파단계수에 미치는 치수효과 (Size Effect on the Modulus of Rupture in Automotive Ceramic Monolithic Substrate using Optimization and Response Surface Method)

  • 백석흠;신순기;주원식;조석수
    • 대한기계학회논문집A
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    • 제30권11호
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    • pp.1392-1400
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    • 2006
  • Since the monolithic ceramic substrate was in introduced for automotive catalytic converters, the durability of the substrate has been a continuing requirement to reduce the emission, gas of vehicle. The substrate can occupy a volume as small as 82 $cm^3$ and as large as 8200 $cm^3$ to provide the required substrate for catalytic activity. The long-term durability varies with the size of the substrate from manufacture's point of view. Therefore this study presents that the response surface model using central composite design can explain size effect on the modulus of rupture in a cordierite ceramic monolithic substrate.

저온동시소성 기판용 Cordierite계 세라믹스의 소결거동 및 유전특성 (Sintering Behavior and Dielectric Properties of Cordierite Ceramics for LTCC Substrate)

  • 황일선;여동훈;신효순;김효태;김종희
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
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    • pp.280-281
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    • 2006
  • Cordierite 결정상을 LTCC공정 적용온도에서 소결하기 위한 glass 조성을 조사하였다. 상용의 glass중 Pb-B-Si-O계, Na-Zn-B-O계 glass를 선택하였고 LTCC용 기판소재로서의 가능성을 확인하기 위하여 저온 동시소성이 가능한 소결온도인 $850^{\circ}C$$1000^{\circ}C$ 사이에서 소재의 소결실험을 진행하였다. 소결조건에 따른 상변화, 유전특성을 확인한 결과 glass상, 결정상, 용융에 의한 glass상으로 상의 변화가 있음을 확인 할 수 있었으며, LTCC 소결 조건에서 Pb-B-Si-O계 glass의 경우 2.9~3.7의 낮은 유전율과 0.0027의 우수한 dielectric loss, 내전압 특성을 가지고 있음을 확인하였다.

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