• Title/Summary/Keyword: Copper pipe

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Deformation analysis of copper pipe for hair pin under the bending forming using the Mandrel (맨드릴을 사용한 굽힘 성형시 헤어핀용 동관의 변형 해석)

  • 김광영;윤두표
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1630-1633
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    • 2003
  • Hair pin bending machine is pipe forming machine consisting of heat exchanger product system. Hair pin produced by these machine is pathway of refrigerant and play a important role improving the performance and productivity of heat exchanger. The core technology of hair pin bending machine is forming the straight pipe into U-type without any defaults. Therefore, this paper study the relation between the pipe bending forming and the shape and position of mandrel using the elastic-plastic finite element analysis and provide a foundation technology for which developing the hair pin bending machine. The results are followed 1. Mandrel located in front of rotating center of bending die minimized the circular shape variation of copper pipe. 2. Diameter change of mandrel hardly effect the pipe shape.

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Contractible Beat Pipe for Conduction Cooled Superconducting Magnets

  • Kim, Seokho;Sangkwon Jeong;Jin, Hong-Beom;Kideok Sim
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.76-80
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    • 2003
  • A contractible heat pipe is designed and tested to improve cooling performance of conduction cooled superconducting magnet. When the heat pipe temperature drops below the triple point temperature, heat pipe working fluid freezes to create low pressure. From this moment the heat pipe does net work any more (OFF state) and it just works as a heat leak path when the temperature of the first stage is higher than that of the second stage. Considering small cooling capacity of the second stage around 4.2 K, the conduction loss is not negligible. Therefore, the contractible heat pipe, made of a metal bellows and copper tubes, was considered to eliminate the conduction loss. Nitrogen and argon are as working fluid of heat pipe. The copper block is cooled down with these heat pipe and the cooling performance for each heat pipe is compared. At off state, the bellows is contracted due to the low pressure of heat pipe and the evaporator section of the heat pipe is detached about 3 mm from the second stage cold head of the cryocooler. In this way, we tan eliminate the conduction loss through the heat pipe wall.

An Experimental Study on Ultrasonic Spray Cooling of Heat Pipe Condenser (히트파이프 응축부의 초음파 분무냉각에 관한 실험적 연구)

  • 김영찬;한양호
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.1
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    • pp.77-83
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    • 2004
  • In this study, the spray cooling heat transfer and working characteristics of the screen wick heat pipe with ultrasonic spray cooling system in condenser were experimentally investigated. The heat pipe was made of copper tube 300 mm long with inner diameter of 11.1 mm. The evaporator and condenser lengths of heat pipe were 40, 200 mm and the wick structure consists of two layer of 100 mesh copper screen. The experimental results show that the ultrasonic spray cooling increases the heat transfer rate on the condenser surface, and the total thermal resistance of heat pipe system decreases remarkably. A comparison is made for the two working fluids, water and ethanol. The surface temperature of the ethanol tube in evaporator section becomes higher than that of the water tube. Thus, the experimental result shows that water is more useful than ethanol as the working fluid because of increasing the operational limit within this experimental conditions.

Application of Copper Slag as Sand Substitute in SCP Pilot tests (SCP 현장시험시공을 통한 동슬래그의 모래대체재로서의 적용성 연구)

  • 천병식;정헌철;김경민
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.10a
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    • pp.613-620
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    • 2002
  • Sand Compaction Pile(SCP) is a soil improvement method that a sand charge is introduced into the pipe, and the pipe is withdrawn part away while the sand pile is compacted and its diameter is enlarged. The sand used in this method should be of good quality. In Korea, crushed stone and washed sea sand are used frequently in SCP. However, use of these materials is restricted because of environmental problem and deficiency of supply. In the copper smelting process, about 0.7 million tons of copper slag are produced in Korea. The range of particle size distribution of copper slag is from 0.15mm to 5mm, so it can be a substitute for sand, and the relatively high specific gravity compared with the sand, is its characteristic. Copper slag is hyaline and so stable environmentally that in foreign country, such as Japan, Germany etc., it is widely used in harbor, revetment and offshore structure construction works. Therefore, in this study, the several laboratory tests were peformed to evaluate the applicability of copper slag as a substitute for sand of SCP. From the mechanical property test, the characteristics of sand and copper slag were compared and analyzed, and from laboratory model test, the strength of composite ground was compared and analyzed by monitoring the stress and ground settlement of clay, SCP and copper slag compaction pile. Specially, this study focused on the application of copper slag as sand substitute in SCP pilot tests based on laboratory tests results.

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Changes in Dimension and Mechanical Characteristics of Copper Pipe System during Pipe Processing (동 파이프 성형 시 치수 변화 및 배관 시스템의 기계적 특성 변화)

  • Choi, Jei Min;Kim, Soo Min;Chae, Soo-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.7
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    • pp.615-622
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    • 2014
  • Copper pipes have been widely used as components of System Air-Conditioner due to high thermal conductivity. This system consists of 150 pipes, which are approximately 10m long in total. Dimensional changes occur during pipe processing such as expansion, reduction and bending. This processing induces changes in length of pipes and makes dimensional differences from original pipes. The summation of the differences of pipes components leads to make huge cumulative dimensional differences. The cumulative differences can cause serious problems such as crack, refrigerant leakage. However the differences have not been considered so far. To satisfy target quality of the system, it is essential to predict and calibrate the differences. In this paper, the changes in dimension were predicted using FEM and it was found that cumulative differences could cause indesirable stress during assembly process. As a result, dimensional differences or indesirable stress could be reduced using the proposed method.

The Influence of Chlorine Application on Corrosion and Bacterial Growth in Home Plumbing Systems (급수관내 염소 주입이 미생물의 증식과 부식에 미치는 영향)

  • Kim, Tae-Hyun;Lee, Yoon-Jin;Lim, Seung-Joo
    • Journal of Environmental Health Sciences
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    • v.32 no.5 s.92
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    • pp.431-439
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    • 2006
  • This research was conducted using a model home plumbing system composed of copper, stainless steel, galvanized iron, carbon steel, and PVC (polyvinyl chloride) pipe. The number of bacteria present in stainless steel pipe and PVC was higher than other pipes. High turbidity and zinc release were found in galvanized iron pipe material and detected during the first 6 months. Conversely, there was a decrease in turbidity and zinc release after 6 months resulting in levels similar to other pipes. Copper concentration decreased as operation times increased. In this experiment, the number of bacteria detected in biofilm for a copper pipe continued to increase. Pipe material influenced bacterial numbers in biofilm and water. This showed that elevated chlorine could not control bacterial growth in biofilm for galvanized iron and stainless steel systems. It also suggested that the dosing of chlorine might not be available for all kinds of pipes. Therefore, another complementary method should be introduced to manage biofilm effectively in water distribution systems.

Electrofusion Joining Technology for Polyethylene Pipes Using Carbon Fiber (탄소섬유를 이용한 Polyethylene배관의 전기융착 기술)

  • Ahn, Seok-Hwan;Ha, Yoo-Sung;Moon, Chang-Kwon
    • Journal of Ocean Engineering and Technology
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    • v.27 no.5
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    • pp.93-98
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    • 2013
  • Fuel gas is an important energy source that is being increasingly used because of the convenience and clean energy provided. Natural gas is supplied to consumers safely through an underground gas-pipe network made of a polyethylene material. In electrofusion, which is one of the joining methods used, copper wire is used as the heating wire. However, it takes a long time for fusion to occur because the electrical resistance of copper is low. In this study, therefore, electrofusion was conducted by replacing the copper heating wire with carbon fiber to reduce the fusion time and improve the production when joining large pipes. Fusion and tensile tests were performed after the electrofusion joint was made in the polyethylene pipe using carbon fiber. The results showed that the fusion time was shorter and the temperature inside the pipe was higher with an increase in the current value. The ultimate tensile strength of specimens was higher than that of virgin polyethylene pipe, except for polyethylene pipes joined using a current of 0.8 A. The best fusion current value was 0.9 or 1.0 A because of the short fusion time and lack of transformation inside the pipe. Thus, it was shown that carbon fiber can be used to replace the copper heating wire.