• Title/Summary/Keyword: Cooling structure

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Hydrodynamic Design of Thrust Ring Pump for Large Hydro Turbine Generator Units

  • Lai, Xide;Zhang, Xiang;Chen, Xiaoming;Yang, Shifu
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.1
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    • pp.46-54
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    • 2015
  • Thrust-ring-pump is a kind of extreme-low specific speed centrifugal pump with special structure as numerous restrictions from thrust bearing and operation conditions of hydro-generator units. Because the oil circulatory and cooling system with thrust-ring-pump has a lot of advantages in maintenance and compactness in structure, it has widely been used in large and medium-sized hydro-generator units. Since the diameter and the speed of the thrust ring is limited by the generator set, the matching relationship between the flow passage inside the thrust ring (equivalent to impeller) and oil bath (equivalent to volute) has great influence on hydrodynamic performance of thrust-ring-pump. On another hand, the head and flow rate are varying with the operation conditions of hydro-generator units and the oil circulatory and cooling system. As so far, the empirical calculation method is employed during the actual engineering design, in order to guarantee the operating performance of the oil circulatory and cooling system with thrust-ring-pump at different conditions, a collaborative hydrodynamic design and optimization is purposed in this paper. Firstly, the head and flow rate at different conditions are decided by 1D flow numerical simulation of the oil circulatory and cooling system. Secondly, the flow passages of thrust-ring-pump are empirically designed under the restrictions of diameter and the speed of the thrust ring according to the head and flow rate from the simulation. Thirdly, the flow passage geometry matching optimization between thrust ring and oil bath is implemented by means of 3D flow simulation and performance prediction. Then, the pumps and the oil circulatory and cooling system are collaborative hydrodynamic optimized with predicted head-flow rate curve and the efficiency-flow rate curve of thrust-ring-pump. The presented methodology has been adopted by DFEM in design process of thrust-ring-pump and it shown can effectively improve the performance of whole system.

Effect of Quenching Temperature and Cooling Rate on the Mechanical Properties of Direct Quenched Micro-Alloyed Steel for Hot Forging (직접Quenching 열간 단조용 비조질강의 기계적 성질에 미치는 Quenching온도 및 냉각속도의 영향)

  • Shin, Jung-Ho;Ryu, Young-Joo;Kim, Byung-Ok;Ko, In-Yong;Lee, Oh-Yeon
    • Korean Journal of Materials Research
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    • v.22 no.10
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    • pp.513-518
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    • 2012
  • Recently, automobile parts have been required to have high strength and toughness to allow for weight lightening or improved stability. But, traditional micro-alloyed steel cannot be applied in automobile parts. In this study, we considered the influence of quenching temperature and cooling rate for specimens fabricated by vacuum induction furnace. Directly quenched micro-alloyed steel for hot forging can be controlled according to its micro structure and the heat-treatment process. Low carbon steel, as well as alloying elements for improvement of strength and toughness, was used to obtain optimized conditions. After hot forging at $1,200^{\circ}C$, the ideal mechanical properties (tensile strength ${\geq}$ 1,000 MPa, Charpy impact value ${\geq}\;100\;J/cm^2$) can be achieved by using optimized conditions (quenching temperature : 925 to $1,050^{\circ}C$, cooling rate : ${\geq}\;5^{\circ}C/sec$). The difference of impact value according to cooling rate can be influenced by the microstructure. A fine lath martensite micro structure is formed at a cooling rate of over $5^{\circ}C/sec$. On the other hand, the second phase of the M-A constituent microstructure is the cause of crack initiation under the cooling rate of $5^{\circ}C/sec$.

Influence of latitude wind pressure distribution on the responses of hyperbolodial cooling tower shell

  • Zhang, Jun-Feng;Ge, Yao-Jun;Zhao, Lin
    • Wind and Structures
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    • v.16 no.6
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    • pp.579-601
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    • 2013
  • Interference effects are of considerable concern for group hyperboloidal cooling towers, but evaluation methods and results are different from each other because of the insufficient understanding on the structure behavior. Therefore, the mechanical performance of hyperboloidal cooling tower shell under wind loads was illustrated according to some basic properties drawn from horizontal rings and cantilever beams. The hyperboloidal cooling tower shell can be regarded as the coupling of horizontal rings and meridian cantilever beams, and this perception is beneficial for understanding the mechanical performance under wind loads. Afterwards, the mean external latitude wind pressure distribution, CP(${\theta}$), was artificially adjusted to pursue the relationship between different CP(${\theta}$) and wind-induced responses. It was found that the maximum responses in hyperboloidal cooling tower shell are primarily dominated by the non-uniformity of CP(${\theta}$) but not the local pressure amplitude CP or overall resistance/drag coefficient CD. In all the internal forces, the maximum amplitude of meridian axial tension shows remarkable sensitivity to the variation of CP(${\theta}$) and it's also the controlling force in structure design, so it was selected as an indicator to evaluate the influence of CP(${\theta}$) on responses. Based on its sensitivity to different adjustment parameters of CP(${\theta}$), an comprehensive response influence factor, RIF, was deduced to assess the meridian axial tension for arbitrary CP(${\theta}$).

The Effect of Exposure in Elevated Temperatures on Bending Properties of Wood

  • Park, Joo-Saeng;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.27 no.4
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    • pp.20-29
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    • 1999
  • Temperature has important effect on mechanical properties of wood. These effect needs to be understood and taken into account in the structural use of wood. Furthermore, the effect of cooling after exposing to high temperature must be explained. In this study, the effect of temperature, exposure time, specific gravity, and cooling on bending properties were investigated. The boundary temperatures at which bending MOE and MOR reduced rapidly were approximately $200^{\circ}C$ and $150^{\circ}C$, respectively. This boundary temperature was nearly constant with independence of species(specific gravity), exposure time, and cooling. Above the boundary temperature, the effect of exposure time was increased with temperature and the reduction of bending MOE and MOR for Japanese Larch with relatively higher specific gravity was smaller than that of Hem-fir. The recovery of bending MOE and MOR after cooling was also more significant above the boundary temperature than below. The degree of cooling effect was larger for MOR than MOE. Consequently, bending properties of wood in elevated temperatures should be considered in terms of the boundary temperature, $200^{\circ}C$ for bending MOE, $150^{\circ}C$ for MOR, and these boundary temperatures must be considered an important factor. Furthermore, to evaluate the safety of structure, the recovery after cooling should be considered.

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Optimization of Spheroidizing Annealing Conditions in SCM440 Steel (SCM440강의 구상화 어닐링조건 최적화 연구)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.5
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    • pp.270-279
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    • 2006
  • The effects of eight types of spheroidizing annealing conditions including annealing temperature, annealing time, cooling rate, and furnace atmosphere on the microstructure and hardeness were determined in SCM440 steel which has been widely used for automotive parts. The well-spheroidized structure and minimum hardness were obtained when the steel was heat-treated at $770^{\circ}C$ for 6 hours, cooled to $720^{\circ}C$ at a cooling rate of $24^{\circ}C/h$, and then kept for 7 hours at the $720^{\circ}C$ followed by air cooling. In order to increase the productivity and to save the manufacturing cost, it is desirable to apply a faster cooling rate to the spheroidizing annealing. It was found that a cooling rate of $100^{\circ}C/hr$ was the fastest cooling rate applicable to the SCM440 steel among the four cooling rates used in this study. The microstructure consisted of ferrite and very fine spheroidized cementite when the steel was annealed for 13 hours at $720^{\circ}C$ below $A_{C1}$ temperature. This was caused by the short annealing time and the retarding effect of Cr and Mo on both the dissolution of pearlite to cementite and coarsening of spheroidized cementite. The steel heat treated in air showed the decarburized layer of about $125{\mu}m$ in thickness at the surface.

Improvement of Film Cooling Performance of a Slot on a Flat Plate Using Coanda Effect (코안다 효과를 이용한 평판 슬롯의 막냉각 성능 향상)

  • Kim, Gi Mun;Kim, Ye Jee;Kwak, Jae Su
    • The KSFM Journal of Fluid Machinery
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    • v.20 no.2
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    • pp.5-10
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    • 2017
  • In this study, the Coanda effect inducing bump was applied to improve the film cooling effectiveness on the flat plate with $30^{\circ}$ and $45^{\circ}$ angled rectangular slots. The slot length to width ratio was 6. A cylindrical cap shaped structure, called Coanda bump, was installed at the exit of the slot to generate Coanda effect. The width and height of the bump was 10.5 mm and 1 mm, respectively. The film cooling effectiveness was measured at the fixed blowing ratio, M=2.0, using pressure sensitive paint (PSP) technique. The mainstream velocity was 10 m/s and the turbulence intensity was about 0.5%. Results showed that the film cooling effectiveness for case of $30^{\circ}$ angled slot was higher than that of $45^{\circ}$ angled slot. It was found that there was no positive effect of Coanda effect on the overall averaged film cooling effectiveness for the $30^{\circ}$ angled slot. On the other hand, for the $45^{\circ}$ angled slot, the film cooling effectiveness was improved with the installation of the Coanda bump.

A consistent FEM-Vlasov model for hyperbolic cooling towers on layered soil under unsymmetrical wind load

  • Karakas, Ali I.;Ozgan, Korhan;Daloglu, Ayse T.
    • Wind and Structures
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    • v.22 no.6
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    • pp.617-633
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    • 2016
  • In this paper, the analysis of hyperbolic cooling tower on elastic subsoil exposed to unsymmetrical wind loading is presented. Modified Vlasov foundation model is used to determine the soil parameters as a function of vertical deformation profile within subsoil. The iterative parameter updating procedure involves the use of Open Application Programming Interface (OAPI) feature of SAP2000 to provide two way data flow during execution. A computing tool coded in MATLAB employing OAPI is used to perform the analysis of hyperbolic cooling tower with supporting columns over a hollow annular raft founded on elastic subsoil. The analysis of such complex soil-structure system is investigated under self-weight and unsymmetrical wind load. The response of the cooling tower on elastic subsoil is compared with that of a tower that its supporting raft foundation is treated as fixed at the base. The results show that the effect of subsoil on the behavior of cooling tower is considerable at the top and bottom of the wall as well as supporting columns and raft foundation. The application of a full-size cooling tower has demonstrated that the procedure is simple, fast and can easily be implemented in practice.

Heat Transfer Characteristics Around a Surface-Mounted Module Cooled by Piezoelectric Fan (압전세라믹 냉각홴에 의한 강제 공랭 모듈 주위의 열전달특성)

  • Park, Sang-Hee;Park, Gyu-Jin;Choi, Seong-Dae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.7
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    • pp.780-788
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    • 2004
  • This paper reports the fluid flow and heat transfer around a module cooled by forced air flow generated by a piezoelectric(PZT) cooling fan. The fluids are locally accelerated by a flexible PZT fan which deflects inside a fluid transport system of comparatively simple structure mounted on a PCB in a parallel-plate channel(450${\times}$80${\times}$700㎣). Input voltages of 20-100V and a resonance frequency of 23㎐ were used to vibrate the cooling fan. Input power to the module was 4W. The fluid flow around the module was visualized by using PIV system. The temperature distributions around a heated module were visualized by using liquid crystal film(LCF). The cooling effect using a PZT fan was independent of the vent area ratios at the channel inlet and was similar to the forced convection cooling. We found that the flow type was Y-shape and the cooling effect was increased by the wake generated by a piezoelectric cooling fan.

A Study on the Relationship between the Summertime Night Cooling Rate and Meteorological Elements in Daegu (대구의 여름철 야간 냉각량과 기상요소와의 관련성 연구)

  • Kim, Ha-Young;Kim, Hae-Dong
    • Journal of Environmental Science International
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    • v.30 no.10
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    • pp.821-831
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    • 2021
  • The relationship between night cooling rate and meteorological elements was investigated over the past five years (2016-2020), using weather data from the new (Daegu(143)) and old (Shinam(860)) Daegu Regional Meteorological Agency located in the suburban and urban regions, respectively. There was a correlation between the total daily amount of solar radiation (Stot) and the night cooling rate in the both regions. However, a higher correlation was observed at the new Daegu Regional Meteorological Agency station (Daegu(143)). In particular, data from the new Daegu Regional Meteorological Administration's observatory, which experiences a low thermal storage effect caused by artificial structures, showed a higher correlation between nighttime cooling and weather factors. The reason for this is that the lesser the heat storage effect caused by the artificial structures, the better the effect of surface radiation cooling on temperature reduction. These findings confirm that the correlation between night cooling and weather factors can be used to assess the impact of artificial structures in cities.

Recent Progress Trend in Motor and Inverter for Hybrid Vehicle (하이브리드 자동차용 모터 및 인버터 최신 동향 분석)

  • Kim, Sung-Jin;Hong, Sueng-Min;Nam, Kwang-Hee
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.5
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    • pp.381-387
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    • 2016
  • Many efforts have focused on the improvement of power density and efficiency by downsizing the motor and inverter. Recently, Toyota, Honda, and GM realized that the compact-sized motor uses the hairpin structure with increased space factor. Reducing the maximum torque from high-speed technique also makes it possible to design the high-power density model. Toyota and Honda used the newly developed power semiconductor IGBT to decrease conduction loss for high-efficiency inverter. In particular, Toyota used the boost converter to increase the DC link voltage for high efficiency in low-torque high-speed region. Toyota and GM also used the double-sided cooling structure for miniaturization of inverter for high-power density.