• 제목/요약/키워드: Cooling method

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2상 스테인레스 주강의 공냉 열처리 적용 가능성 (Applicability of Air Cooling Heat-treatment for a Duplex Stainless Steel Casting)

  • 김봉환;양식;신제식;이상목;문병문
    • 한국주조공학회지
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    • 제26권1호
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    • pp.17-26
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    • 2006
  • The substitution of cooling method from water quenching to air cooling after solution heat treatment was aimed for the development of a convenient and economical heat treatment process of duplex stainless steels without deterioration of mechanical and corrosion resistant properties for the industry. In order to achieve this goal, the mechanical properties and corrosion properties of a ASTM A890-4A duplex stainless steel were systematically investigated as functions of casting condition and cooling method after solution heat treatment. A 3-stepped sand mold and a permanent Y-block mold were used to check the effects of solidification structure and cooling rate after solution heat treatment. The microstructural characteristics such as the ferrite/austenite phase ratio and the precipitation behavior of ${\sigma}$ phase and carbides were investigated by combined analysis of OM and SEM-EDX with an aid of TTT diagram. Hardness and tension test were performed to evaluate the mechanical properties. Impact property at $-40^{\circ}C$ and corrosion resistance were also examined to check the possibility of the industrial application of this basic study. Throughout this investigation, air-cooling method was proved to effectively substitute for water-quenching process after the solution heat treatment, when the duplex stainless steel was sand mold cast with a thickness below 15 mm or permanent mold cast with a thickness below 20 mm.

대용량 인휠 모터용 중공축 냉각유로의 형상 최적화에 관한 연구 (A Study on Shape Optimization of Cooling Channel in Hollow Shaft for In-wheel Motor)

  • 임동현;김동현;김성철
    • 한국자동차공학회논문집
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    • 제21권6호
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    • pp.72-80
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    • 2013
  • For the proper cooling of in-wheel motor, the cooling channel should have the characteristics which are low pressure drop and adequate cooling oil supply to motor part. In this study, the flow performance of cooling channel for in-wheel motor was evaluated and the shape of the channel was optimized. First, the pressure drop and flow distribution characteristics of the initial channel model were evaluated using numerical analysis. Also, by the result of analysis and design modification, 4 design parameters of the channel were selected. Second, using the Taguchi optimal method, the cooling channel was optimized. In the method, nine models with different levels of the design parameters were generated and the flow characteristics of each models was estimated. Base on the result, the main effect of the design parameters was founded and optimized model was obtained. For the optimized model, the pressure drop and oil flow rate were about 0.196 bar and 0.207 L/min, respectively. The pressure drop decreased by about 0.3 bar and the oil flow rate to the motor part increased by about 0.2 L/min compared to the initial model.

에너지절약형 주택에서의 단열차양 적용과 제어방법에 따른 냉난방부하 분석 (An Analysis of Heating and Cooling Loads by Insulated Shades and Control Method in an Energy Saving Apartment)

  • 권경우;원종서
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2009년도 하계학술발표대회 논문집
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    • pp.33-38
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    • 2009
  • Energy loss from windows accounts for large scores of heating and cooling loads also in energy saving apartments that is reduced over 30% of total energy consumption. Movable reflective insulations, insulation shutters, blinds, insulated shades are used to reduce energy loads from windows. In this study, energy saving performance of insulated shades was simulated by control methods. According to installation of insulated shades, heating loads were decreased about $10.5{\sim}11.3%$, and cooling loads are decreased about $11.0{\sim}15.5%$ on an energy saving apartment. The heating peak load was reduced about 9.5% by insulated shades, but the cooling peak load is hardly ever decreased. Because in the condition of cooling peak load, latent cooling loads accounts for large score of cooling loads. Difference of the energy loads by a schedule control method and an outdoor detection control was no more than 5% for a base model. In the case of insulated shades with automatic control system, simple time schedule control system would be more efficient than outdoor detection control system that should use several sensors.

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핵 융합로 제1벽의 냉각성능에 관한 수치해석적 연구 (Numerical analysis of the cooling effects for the first wall of fusion reactor)

  • 정인수;황영규
    • 설비공학논문집
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    • 제11권1호
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    • pp.18-30
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    • 1999
  • A heat transfer analysis for the two-dimensional (2-D) steady state using finite difference method (FDM) is performed to predict the thermal behavior of the primary first-wall (FW) system of fusion reactor under various geometric and thermo-hydraulic conditions, such as the beryllium (Be) armor thickness, pitch of cooling tube, and coolant velocity. The FW consists of authentic steel (type 316 stainless steel solution annealed) for cooling tubes, Cu for cooling tubes embedding material, and Be for a protective armor, based on the International Thermonuclear Experiment Reactor (ITER) report. The present 2-D analysis, the control volume discretized with hybrid grid (rectangular grid and polar grid) and Gauss-Seidel iteration method are adapted to solve the governing equations. In the present study, geometric and thermo-hydraulic parameters are optimized with consideration of several limitations. Consequently, it is suggested that the adequate pitch of cooling tube is 22-32mm, the beryllium armor thickness is 10-12mm, and that the coolant velocity is 4.5m/s-6m/s for $100^{\circ}C$ of inlet coolant temperature. The cooling tube should locate near beryllium armor. But, it would be better for locating the center of Cu wall, considering problems of material and manufacturing. Also, 2-D analysis neglecting the axial temperature distribution of cooling tube is appropriate, regarding the discretization error in axial direction.

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전자교환시스템 냉각을 위한 히트파이프 적용 연구 (A study on the application of heat pipe to the cooling of ATM switching system)

  • 김원태;이윤표;윤성영
    • 설비공학논문집
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    • 제9권4호
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    • pp.497-503
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    • 1997
  • In the present study, the cooling package using the heat pipe has been developed to improve the thermal performance in the point of cooling characteristics of the electronic chip placed to the subrack being readily assembled and disassembled in ATM switching system. As the preliminary experiments, the cooling performances between a conventional way using a cooling fin and a proposed method applying the heat pipe are compared and analyzed. The cooling performance at a simulated electronic component packaging a heat pipe module is approximately achieved up to $5.0W/cm^2$ heat flux and the allowable temperature at the heated chip is sustained in the range within $70^{\circ}C$. From the results, it is confirmed that temperature oscillations are also settled by inserted wick in the evaporator section. From the user's viewpoint, the method to assemble and disassemble the heat pipe easily has been devised.

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리튬이온 배터리 방전 시 발열 특성 및 냉각 실험과 유한요소 해석 (Thermal Characteristics and Cooling Experiments and Analysis of Finite Elements in the Discharge of Lithium-Ion Batteries)

  • 김석일;강신유
    • 산업기술연구
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    • 제43권1호
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    • pp.15-23
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    • 2023
  • Lithium-ion batteries are predominantly employed in electric vehicles and energy storage devices, offering the advantage of high energy density. However, they are susceptible to efficiency degradation when operated at high temperatures due to their sensitivity to the external environment. In this study, we conducted experiments using an indirect cooling method to prevent thermal runaway and explosions in lithium-ion batteries. The results were validated by comparing them with heat transfer simulations conducted through a commercial finite element analysis program. The experiments included single-cell exothermic tests and cooling experiments on a battery pack with 10 cells connected in series, utilizing 21700 lithium-ion batteries. To block external temperature influences, the experimental environment featured an extrusion method insulation in the environmental chamber. The cooling system, suitable for indirect cooling, was constructed with copper tubes and pins. The heat transfer analysis began by presenting a single-cell heating model using commercial software, which was then employed to analyze the heating and cooling of the battery pack.

화염법으로 제조된 TiO2 나노분말의 결정구조에 미치는 화염가스 유량의 영향 (Effect of the Flow Rate of Flame Gases on the Crystal Structure of TiO2 Nanopowder Synthesized by Flame Method)

  • 지현석;안재평;허무영;박종구
    • 한국분말재료학회지
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    • 제10권6호
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    • pp.448-455
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    • 2003
  • $TiO_2$ nanopowder has been synthesized by means of the flame method using a precursor of titanium tetraisopropoxide (TTIP, Ti$(OC_3H_7)_4)$. In order to clarify the effect of cooling rate of hot flame on the formation of $TiO_2$ crystalline phases, the flame was controlled by varying the mixing ratio and the flow rate of gases. Anatase phase was predominantly synthesized under the condition having the steep cooling gradient in flame, while a slow cooling gradient enabled to form almost rutile $TiO_2$ nanopowder of above 95%.

매스 콘크리트 구조물의 파이프 쿨링에 의한 냉각효과 (The Cooling Effect of Pipe Cooling in Mass Concrete Structures)

  • 오병환;신경준;차수원
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 봄 학술발표회 논문집(I)
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    • pp.299-304
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    • 1999
  • Cracking of concrete is one of the main issues of structural design next to ensuring the load-bearing capacity. Thermal cracking is a recurring concern in the production of concrete structures in particular when large, massive structures are considered. Thremal stresses arise from the differential temperature distribution either within s sturcture or between newly cast sectons and adjoining older parts. There are many different methods of reducing thermal stresses. A method often used for reducing temperature within a structure, is to cool the inner core with embedded cooling pipes. In this study, finite element method is employed for thermal analysis of concrete structures. To calculate water temperature variation in pipe, the conservation of thermal energy in internal flow was adopted. The cooling effect of pipe cooling is studied with several factors like convective coefficient, water temperature, concrete heat characteristics

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Bobb in 성형품의 변형에 관한 연구 (A Study on Warpage of Bobbin Molded by Injection Molding Process)

  • 김병곤;민병현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.811-814
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    • 2001
  • Warpage analysis of bobbin, molded by injection molding process was performed. Concerned with a mold design, cooling system was designed based on Taguchi method, the distance between cavity wall and cooling channel was most influent factor amongst four design variables like an inlet temperature of coolant, a coolant flow rate, a diameter of cooling channel, and the distance between cavity wall and cooling channel. Optimal packing processes to reduce the warpage of molded part was analyzed based on the response surface method by considering holding pressure. Their optimal processing conditions were 9.4 seconds, 5.3 seconds, 15.2 seconds, and 85MPa, respectively.

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직접압연공정에 있어서 롤과 용탕을 연계한 유한요소 열전도해석 (A Finite Element Heat Transfer Analysis with Coupling of Roll and Molten Metal in Direct Rolling Process)

  • 김영도;강충길
    • 대한기계학회논문집
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    • 제18권4호
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    • pp.946-957
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    • 1994
  • In the steel industries, direct rolling process for production of strip from molten metal has been investigated to simplify processes, to minimize energy consumption, and to improve quality of the strip. In this study, two kinds of practicable scale cooling rollers are proposed. And heat transfer analysis of pool region and cooling roller considering flow of molten metal and roll rotation respectively using the finite element method are performed to obtain the proper initial condition and to observe cooling characteristics of cooling roller. From the results, variations of solidification final points and temperature distribution in roller are observed quantitatively according to roll rotation.