• Title/Summary/Keyword: Cooling fluid

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New Cooling System Design of BLDC Motor for Electric Vehicle Using Computation Fluid Dynamics Modeling

  • Vu, Duc Thuan;Hwang, Pyung
    • Tribology and Lubricants
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    • v.29 no.5
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    • pp.318-323
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    • 2013
  • Overheating in electrical motors results in detrimental effects such as degradation of the insulation materials, demagnetization of magnets, increases in Joule losses, and decreases in motor efficiency and lifetime. Thus, it is important to find ways to dissipate heat from the motor and to keep the motor operating at its most efficient temperature. In this study, a new design to guide air flow through a given brushless direct current (BLDC) motor is developed and the design is analyzed, specifically by using computational fluid dynamics (CFD) simulations. The results showed that the temperature distribution in the three proposed models is lower than that in the original model, although the speed of the cooling fan in the original model reaches a very high value of $15{\times}10^3$ rpm. The results also showed that CFD can be effectively used to simulate the heat transfer of BLDC motors.

A Numerical Study on the Film-Cooling Characteristics of Gas Turbine Blade using CO2 (이산화탄소를 이용한 가스터빈 블레이드 막냉각 특성 연구)

  • Kim, Sang-Gwon;Lee, Jong-Chul;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.2
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    • pp.41-44
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    • 2012
  • In order to cool the turbine blade under high temperature operating conditions, the film-cooling method is generally applied. In this study, $CO_2$ was used as working fluid and it helped the operating system to prevent the loss of compressed air. The trapezoidal diffuser shape was adopted at the cross section of hole and the characteristics of heat flow with various working fluids were numerically studied. In particular, the different mixture ratios of $CO_2$, such as various density ratios of 0.2, 0.8, and 1.0, respectively, were considered. Numerical results are graphically depicted with various conditions.

Optimization of Plain Jacked Vessel Design in Adhesive Production Process Using Computational Fluid Dynamics (Computational Fluid Dynamics를 활용한 점/접착 생산 공정 내 Jacketed Vessel 설계 최적화)

  • Joo, Chonghyo;Park, Hyundo;Cho, Hyungtae;Kim, Junghwan
    • Applied Chemistry for Engineering
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    • v.31 no.6
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    • pp.596-602
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    • 2020
  • Blending process of adhesive production has a cooling process to cool down the temperature of the solution which was heated up to 76 ℃ with a mineral insulated (MI) cable by 30 ℃ at room temperature. Using a MI cable in the adhesive production process makes the production inefficient because it takes about 10 h for the cooling process. If a jacketed vessel is used instead of the MI cable, it would shorten the cooling downtime without any additional cooling system by using cold water. However, there are various types of jacketed vessels, and thus the most suitable type should be found before set up. In this study, we designed the optimized jacketed vessel for the adhesive production process by calculating the cooling downtime, which impacts production efficiency, as a function of the jacket types using computational fluid dynamics. As a result, the cooling performance of the plain jacket was 32.7% superior to that of the half-pipe coil jacket with the same height. In addition, the plain jacket with 60% spiral baffle reduced the cooling downtime and operating time by 80.4% and 25.1%, respectively.

A Study of Film Cooling of a Cylindrical Leading Edge with Shaped Injection Holes (냉각홀 형상 변화에 따른 원형봉 선단의 막냉각 특성 연구)

  • Kim, S.M.;Kim, Youn J.;Cho, H.H.
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.3 s.20
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    • pp.21-27
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    • 2003
  • Dispersion of coolant jets in a film cooling flow field is the result of a highly complex interaction between the film cooling jets and the mainstream. In order to investigate the effect of blowing ratios on the film cooling of a turbine blade, cylindrical body model is used. Mainstream Reynolds number based on the cylinder diameter is $7.1{\times}10^4$. The effects of coolant flow rates are studied for blowing ratios of 0.7, 1.0, 1.3 and 1.7, respectively. The temperature distribution of the cylindrical model surface is visualized with infrared thermography (IRT). Results show that the film cooling performance could be significantly improved by the shaped injection holes. For higher blowing ratio, the spanwise-diffused injection holes are better due to the lower momentum flux away from the wall plane at the hole exit.

Analysis of Performance Enhancement of a Combined Cycle Power Plant by the Change of Design Parameters of Gas Turbine Using Coolant Pre-cooling (냉각공기 예냉각을 통한 가스터빈 설계변수 변화에 의한 복합발전시스템 성능향상 분석)

  • Kwon, Hyun Min;Kim, Tong Seop;Kang, Do Won;Sohn, Jeong Lak
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.5
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    • pp.61-67
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    • 2016
  • Turbine blade cooling is one of the major technologies to enhance the performance of gas turbine and combined cycle power plants. In this study, two cases of coolant pre-cooling schemes were applied in combined cycle power plant: decrease of coolant mass flow needed to cool turbine blade and increase of turbine inlet temperature (TIT). Both schemes are benefited by the decrease of coolant temperature through coolant pre-cooling. Under the same degree of pre-cooling, increasing TIT exhibits larger plant power boost and higher plant efficiency than reducing coolant flow. As a result, the former produces the same gas turbine power with a much smaller degree of pre-cooling than the latter. Another advantage of increasing TIT is a higher plant efficiency. Even with an assumption of partial achievement of the theoretically predicted TIT, the method of increasing TIT can provide considerably larger power output.

Improvement of Film Cooling Performance of a Slot on a Flat Plate Using Coanda Effect (코안다 효과를 이용한 평판 슬롯의 막냉각 성능 향상)

  • Kim, Gi Mun;Kim, Ye Jee;Kwak, Jae Su
    • The KSFM Journal of Fluid Machinery
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    • v.20 no.2
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    • pp.5-10
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    • 2017
  • In this study, the Coanda effect inducing bump was applied to improve the film cooling effectiveness on the flat plate with $30^{\circ}$ and $45^{\circ}$ angled rectangular slots. The slot length to width ratio was 6. A cylindrical cap shaped structure, called Coanda bump, was installed at the exit of the slot to generate Coanda effect. The width and height of the bump was 10.5 mm and 1 mm, respectively. The film cooling effectiveness was measured at the fixed blowing ratio, M=2.0, using pressure sensitive paint (PSP) technique. The mainstream velocity was 10 m/s and the turbulence intensity was about 0.5%. Results showed that the film cooling effectiveness for case of $30^{\circ}$ angled slot was higher than that of $45^{\circ}$ angled slot. It was found that there was no positive effect of Coanda effect on the overall averaged film cooling effectiveness for the $30^{\circ}$ angled slot. On the other hand, for the $45^{\circ}$ angled slot, the film cooling effectiveness was improved with the installation of the Coanda bump.

Heat Transfer Characteristics of the U-shape Heat Pipe using Working Fluid of PFC (PFC 작동유체 사용 U형 히트파이프의 열전달특성 연구)

  • 이기우;박기호;전원표
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.8
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    • pp.796-802
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    • 2001
  • The purpose of the present study is to examine the heat transfer characteristics of the U-shape heat pipe for the cooling of semiconductor in subway train. Perflouro-carbon(PFC) was used as working fluid. Temperature distribution on the surface and heat transfer coefficients were investigated according to the working fluid volume percent and heating rate. The results were as follows; Optimum volumetric percent of working fluid was from 80% to 90%, and hat transfer coefficients of evaporation and condensation were as follows, respectively. $\hbar_ie=0.37\times(\frac{P_i}{P_O})$l_c}^0.3$,$\hbar_ic-4.2(\frac{\kappa_l^3p_l^2gh_fg}{\mu_lq_c_l_c}^\frac{1}{3}

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Development of an Artificial Neural Network Model for a Predictive Control of Cooling Systems (건물 냉방시스템의 예측제어를 위한 인공신경망 모델 개발)

  • Kang, In-Sung;Yang, Young-Kwon;Lee, Hyo-Eun;Park, Jin-Chul;Moon, Jin-Woo
    • KIEAE Journal
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    • v.17 no.5
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    • pp.69-76
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    • 2017
  • Purpose: This study aimed at developing an Artificial Neural Network (ANN) model for predicting the amount of cooling energy consumption of the variable refrigerant flow (VRF) cooling system by the different set-points of the control variables, such as supply air temperature of air handling unit (AHU), condenser fluid temperature, condenser fluid pressure, and refrigerant evaporation temperature. Applying the predicted results for the different set-points, the control algorithm, which embedded the ANN model, will determine the most energy efficient control strategy. Method: The ANN model was developed and tested its prediction accuracy by using matrix laboratory (MATLAB) and its neural network toolbox. The field data sets were collected for the model training and performance evaluation. For completing the prediction model, three major steps were conducted - i) initial model development including input variable selection, ii) model optimization, and iii) performance evaluation. Result: Eight meaningful input variables were selected in the initial model development such as outdoor temperature, outdoor humidity, indoor temperature, cooling load of the previous cycle, supply air temperature of AHU, condenser fluid temperature, condenser fluid pressure, and refrigerant evaporation temperature. The initial model was optimized to have 2 hidden layers with 15 hidden neurons each, 0.3 learning rate, and 0.3 momentum. The optimized model proved its prediction accuracy with stable prediction results.

Experimental Investigation on the Cryogenic Thermosiphon Using N$_2$ and CF$_4$ Mixture as the Working Fluid (N$_2$와 CF$_4$ 혼합물을 작동유체로 하는 극저온 열사이펀에 대한 실험적 연구)

  • Kim, Young-Kwon;Lee, Ji-Sung;Jeong, Sang-Kwon;Han, Young-Hee;Jung, Se-Yong;Park, Byung-Jun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.9
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    • pp.505-512
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    • 2009
  • A thermosiphon is utilized as a thermal shunt to reduce the cool-down time of a cryogenic system cooled by a two stage cryocooler. The cool-down time reduction by the thermosiphon is determined by the type of working fluid which is directly related to the operating temperature range of the thermosiphon. A mixed working fluid has a potential to widen the operation temperature range of the thermosipohon. In this study, the thermosiphon using N$_2$ and CF$_4$ mixture as the working fluid is fabricated and tested to verify its transient heat transfer performance. The thermosiphon with the mixed working fluid has no noticeable reduction of cool-down time compared with that of the thermosiphon with pure working fluid in this experiment. However, it seems that the thermosiphon with mixed working fluid may have an advantage according to the cooling capacity of a cryocooler, the cooling target temperature and the size of a cooling object.

Cycle Analysis of Air-Cooled Double-Effect Absorption Cooling System Using H2O/LiBr+HO(CH2)3OH (H2O/LiBr+HO(CH2)3OH계 공냉형 이중효용 흡수식 냉방시스템의 사이클 해석)

  • Kwon, Oh-Kyung;Moon, Choon-Geun;Yoon, Jung-In
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.2
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    • pp.272-280
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    • 1999
  • A cycle analysis was achieved to predict the characteristics by comprehensive modeling and simulation of an air-cooled, double-effect absorption system using a new $H_2O/LiBr+HO(CH_2)_3OH$ solution. The simulation results showed that the new working fluid may provide the crystallization limit 8% higher than the conventional $H_2O/LiBr$ solution. With a crystallization margin of 3wt%(weight%), the optimal solution distribution ratio was found in the range of 36 to 40%. Variation of cooling air Inlet temperature has a sensitive effect on the cooling COP and corrosion problem. The simulation of heat exchangers with UA value revealed that the absorber and the evaporator are relatively important for an air-cooled system compared with the condenser and the low temperature generator. The effect of cooling air flow rate, circulation weak solution flow rate and chilled water inlet temperature were also examined. The new working fluid may provide the COP approximately 5% higher than the conventional $H_2O/LiBr$ solution.