• 제목/요약/키워드: Cooling System Design

검색결과 1,153건 처리시간 0.029초

사출금형 냉각시스템 최적화를 위한 설계변수의 감소 방법 연구 (A study on the reduction of design variables for injection mold cooling system optimization)

  • 최재혁;태준성;이병옥
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.361-364
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    • 2009
  • The cooling system optimization for injection molds was studied with a response surface method in the previous research. It took so much time to find an optimum solution for a large product due to an extensive amount of calculation time for the CAE analysis. In order to use the optimization technique in the actual design process, the calculation time should be much reduced. In this study, we tried to reduce the number of design variables with the concept of the close relationship between the depth and the distance of cooling channels. The optimum ratio of the distance to the depth of cooling channels for a 2-dimensional problem was 2.0 so that the optimum ratio was again sought out for 4 industrial products. The major cooling effect of the injection molds for large products rely on baffle tubes. The optimum ratio of the distance to the depth for baffle tubes was 2.0 for the large products. The result enables us to reduce the number of the design variables by half in the cooling system optimization problem.

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KSTAR(Korea Superconducting Tokamak Advanced Research) 냉각 시스템에 대한 열해석 연구 (A Study on Thermo-Hydraulic Analysis for KSTAR(Korea Superconducting Tokamak Advanced Research) Cooling Line System)

  • 김홍원;하지수;김대순;이종석;최창호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.296-301
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    • 2003
  • A study on the engineering design and numerical thermo-hydraulic analysis for KSTAR TF coil structure cooling system has been conducted. The numerical analyses have been done to verify the engineering design of cooling using the commercial code, FLUENT and in-house code for calculating helium properties which varies with cooling tube's heat transfer. Through the engineering design process based on the steady heat balance concepts, the circular stainless steel tube with inner diameter of 4 mm for TF coil has been selected as cooling tube. From normal operation mode analysis results, total 28 cooling tubes were finally chosen. Also, three dimensional cool down analysis for TF coil with designed cooling tube was satisfied with next three design criteria. First is cooling work termination within a month, second is maximum temperature difference within 50 K in TF coil structure and third is exit helium pressure above 2 bar. Consequently, these cool down scenario results can afford to adopt as operating scenario data when KSTAR facilities operate.

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다꾸지 기법에 의한 이륜자동차 브레이크 디스크의 마찰특성에 관한 연구 (A Study on Friction Characteristics for Motorcycle Disk Using Taguchi Experimental Design)

  • 전환영;류미라;이상재;박흥식
    • 동력기계공학회지
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    • 제10권3호
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    • pp.67-72
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    • 2006
  • The effect of manufacturing parameters on wear and improve cooling of motorcycle break system was studied using a disk-on-pad type friction tester. Such parameters conditions have an effect on the wear and improve cooling factor such as applied load, sliding speed, frictional time and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factor. In this study, the wear and cooling characteristics using design of experiment containing 4 elements were investigated for an optimal condition for the best motorcycle disk break system employing Taguchi robust experimental design. From this study, the result was shown that vents have an effect on convection area improving more cooling ability and reduced wear of the disk.

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하이브리드/전기 자동차 배터리 냉각 시스템의 냉각수 유동 특성이 냉각 성능에 미치는 영향에 대한 해석적 연구 (Effect of Coolant Flow Characteristics in Cooling Plates on the Performance of HEV/EV Battery Cooling Systems)

  • 오현종;박성진
    • 한국자동차공학회논문집
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    • 제22권3호
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    • pp.179-185
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    • 2014
  • Average temperature and temperature uniformity in a battery cell are the important criteria of the thermal management of the battery pack for hybrid electric vehicles and electric vehicles (HEVs and EVs) because high power with large size cell is used for the battery pack. Thus, liquid cooling system is generally applied for the HEV/EV battery pack. The liquid cooling system is made of multiple cooling plates with coolant flow paths. The cooling plates are inserted between the battery cells to reject the heat from batteries to coolant. In this study, the cooling plate with U-shaped coolant flow paths is considered to evaluate the effects of coolant flow condition on the cooling performance of the system. The counter flow and parallel flow set up is compared and the effect of flow rate is evaluated using CFD tool (FLUENT). The number of counter-flows and flow rate are changed and the effect on the cooling performance including average temperature, differential temperature, and standard deviation of temperature are investigated. The results show that the parallel flow has better cooling performance compared with counter flow and it is also found that the coolant flow rate should be chosen with the consideration of trade-off between the cooling performance and pressure drop.

간접식 증발냉각장치의 성능예측과 에너지절약에 관한 연구 (Study on Performance Prediction and Energy Saving of Indirect Evaporative Cooling System)

  • 유성연;김태호;김명호
    • 대한기계학회논문집B
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    • 제39권9호
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    • pp.743-749
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    • 2015
  • 본 연구의 목적은 간접식 증발냉각 장치의 성능을 예측하고, 장치를 공기조화기의 배기열 회수에 적용하였을 경우의 에너지 절약효과를 분석하는 것이다. 플라스틱 열교환기를 사용한 간접식 증발냉각장치의 성능 상관식을 여러가지 조건에서 얻어진 실험 데이터로부터 구하였으며, 이 상관식을 이용하여 환기와 외기의 조건을 변화시켜가면서 장치의 성능변화를 예측하였다. 또한 간접식 증발냉각장치의 배기열 회수에 의한 에너지 절약효과를 우리나라 몇개 도시의 표준기상데이터를 사용하여 분석하였다. 여름철 배기열 회수를 위한 현열냉각장치의 사용율은 평균 44.3%이며 증발냉각장치의 사용율은 96.7% 이다. 증발냉각장치의 배기열 회수에 의한 에너지 절약은 현열냉각장치에 비해서 훨씬 높으며, 서울의 경우 약 3.89 배로 나타났다.

냉각수 순환 형태의 파이프 쿨링 공법의 설계 (Design of Closed Loop Pipe Cooling System)

  • 박찬규;왕인수;구자중
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2001년도 학술논문발표회
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    • pp.52-57
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    • 2001
  • In order to control hydration heat in mass concrete, pipe cooling method has been widely used. The pipe cooling method leads to the decrease of curing period by lagging materials as well as the decrease of temperature difference between center and surface of mass concrete member, There are two methods in the pipe cooling system, which are open loop system and closed loop system. However open loop pipe cooling system cannot be applied to the mass concrete structures when cooling water supply is difficult. To control hydration heat of high strength mass foundation in the central area of city, closed loop pipe cooling system was developed to solve the cooling water supply. This paper reports the performance results of hydration heat control with closed loop pipe cooling system.

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전기구동 자동차용 리튬이온 배터리의 고효율 운전을 위한 냉방 및 난방 시스템 설계에 대한 이론적 접근법 (Theoretical approach on the heating and cooling system design for an effective operation of Li-ion batteries for electric vehicles)

  • 김대완;이무연
    • 한국산학기술학회논문지
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    • 제15권5호
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    • pp.2545-2552
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    • 2014
  • 본 연구에서는 전기구동 자동차에 동력원으로 사용되는 고전압 및 고용량 배터리의 고효율 운전을 위하여 배터리 열관리 시스템 기술을 소개하고 이론적 설계 방법에 소개하고 한다. 이를 위하여 전기구동 자동차의 배터리로 많이 사용되는 리튬이온 배터리의 고효율 운전을 위한 발열 모델링을 제시하였고, 열원의 종류에 따른 냉방 및 난방 시스템 설계를 에너지 평형식을 이용하여 부하를 계산하였다. 특히, 리튬이온 배터리의 발열 모델링을 이용하여 충전 및 방전 시 발열 반응열과 혹서기 및 혹한기시 배터리 작동의 최적 온도를 유지하기 위한 냉방과 난방 설계 기술을 제시하였다. 전기구동 자동차 종류에 따라 배터리 사용 비중이 다르기 때문에 효율적인 배터리 열관리를 위하여 계절별 및 작동 모드별 부하에 따른 배터리 열관리 기술을 제안하였다. 또한, 냉방 부하가 가장 큰 여름철 동일 조건에서 외부 공기 온도가 같다고 가정하면 냉방 능력은 수랭식 냉매 방법이 가장 크며 공랭식 방법이 가장 작게 나타난다.

LNG 냉열 에너지의 지역 냉방 시스템에 관한 기반 연구 (A Basic Study on the District Cooling System of LNG Cold Thermal Energy)

  • 김청균
    • 한국가스학회지
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    • 제7권4호
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    • pp.36-43
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    • 2003
  • 본 논문에서는 LNG 냉열 에너지를 활용한 지역 냉방 시스템 가능성에 대해 고찰하고자 한다. 액상의 LNG는 기상의 가스로 변환하는 과정에서 많은 냉열 에너지를 발생한다. 최근에 빙축열을 이용한 건물의 냉방 시스템 구축과 심층수를 이용한 지역 냉방 시스템이 도심지의 기존 사무실 건물이나 대규모 건물의 냉방장치로 도입되고 있는 상황이다. LNG의 냉열 에너지는 기존의 냉매에 의존한 개별 냉방 시스템을 대체하는 새로운 냉열 에너지 공정으로 쾌적한 공간을 제공하는 천연의 대규모 냉각매체로 재사용될 수 있다. 버려지는 냉열 에너지는 낮은 코스트로 운영될 수 있는 중요한 청정 에너지원이기 때문에 냉방 시스템으로 개발되면, 기존의 에어콘 시스템에 견주어 볼 때 공기중에 유해한 오염원의 발생과 환경적으로 유해한 냉매 방출을 대폭적으로 줄일 수 있는 우수한 냉방 시스템이 될 것이다. 따라서, 본 연구에서는 냉열 에너지를 활용한 지역 냉방 시스템에 대한 환경 친화적 기본적 설계 개념, 여러 가지 냉방 시스템 성능에 대한 유익한 기반적 정보를 제공하고자 한다.

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The Optimized Design of a NPC Three-Level Inverter Forced-Air Cooling System Based on Dynamic Power-loss Calculations of the Maximum Power-Loss Range

  • Xu, Shi-Zhou;He, Feng-You
    • Journal of Power Electronics
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    • 제16권4호
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    • pp.1598-1611
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    • 2016
  • In some special occasions with strict size requirements, such as mine hoists, improving the design accuracy of the forced-air cooling systems of NPC three-level inverters is a key technology for improving the power density and decreasing the volume. First, a fast power-loss calculation method was brought. Its calculation principle introduced in detail, and the computation formulas were deduced. Secondly, the average and dynamic power losses of a 1MW mine hoist acting as the research target were analyzed, and a forced-air cooling system model based on a series of theoretical analyses was designed with the average power loss as a heat source. The simulation analyses proves the accuracy and effectiveness of this cooling system during the unit lifting period. Finally, according to an analysis of the periodic working condition, the maximum power-loss range of a NPC three-level inverter under multi cycle operation was obtained and its dynamic power loss was taken into the optimized cooling system model as a heat source to solve the power device damage caused by instantaneous heat accumulation. The effectiveness and feasibility of the optimization design based on the dynamic power loss calculation of the maximum power-loss range was proved by simulation and experimental results.

동력분산형 고속전철의 추진시스템용 냉각장치 설계 및 시제품 제작 연구 (Study on the Design and the Prototype Manufacture of Cooling systems of the Propulsion System for the EMU)

  • 유성열;김성대;기재형;임광빈;김철주
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 추계학술대회 논문집
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    • pp.422-429
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    • 2008
  • The objective of the present study is to develope a propultion unit cooling system for the next-generation High-speed EMU. The propulsion power control unit consists of some IGBT semiconductors. In general, those power semiconductors are very sensitive to temperatures and need a cooling system to keep them at a proper operational conditions in the range of $50{\sim}100^{\circ}C$. In this first year of study, we tried to focuss on the understanding of fundamental technologies for each of the two different cooling systems and collecting basic data for design and manufacturing for both cases. For the water cooling system, a heat sink with multi channels of liquid flow was considered and a model unit was designed and performance test was conducted. For the heat pipe cooling system, a Loop Heat Pipe(LHP) was considered as an element to transport heat from IGBT to environment air flow and a model unit was designed and performance test was conducted. The analysis using SINDA/FLUINT showed that those design parameters are good enough for the LHP to properly operate under a heat load up to around 360W.

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