• Title/Summary/Keyword: Coolant flow passage

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The thermal & hydraulic analysis of the cooling passage for HTS power cable (초전도케이블 냉각유로의 열 및 유동 특성 해석)

  • 홍용주;염한길;김효봉;고득용
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.02a
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    • pp.167-170
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    • 2003
  • The thermal and hydraulic characteristics of the cooling passage for HTS power cable should be carefully investigated to get the highly reliable and economic operation. In this study, the pressure drop and temperature change of the coolant flowing the corrugated passage was estimated using the simple one-dimensional approach, and the temperature distribution in the radial direction was calculated. The results show the dependency of the mass flow rate, thermal conductivities on the cooling performance of the HTS cable.

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NUMERICAL STUDY ON THE COOLANT FLOW AND HEAT TRANSFER IN THE CYLINDER HEAD ASSEMBLY OF AN INTERNAL COMBUSTION ENGINE (내연기관 실린더 헤드 조립체 내부의 냉각수 유동 및 열전달에 관한 연구)

  • Suh, Y.K.;Heo, S.G.;Kim, B.H.
    • Journal of computational fluids engineering
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    • v.14 no.1
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    • pp.9-17
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    • 2009
  • In this study we investigated the characteristics of fluid flow and heat transfer within a coolant passage in the cylinder head assembly of an internal combustion engine by using a commercial CFD code, CFX The complex coolant passage of the cylinder head assembly was modelled by suitable choice of a grid system and careful attention was paid in the construction of meshes near the walls where significant cooling occurs. To treat the simultaneous heating and cooling of the combustion walls we invented a methodology allowing a heat source within the solid wall and the convective cooling at the interface between the solid and the fluid. We managed to reproduce the experimental results by adjusting parameters appropriately. We have found that high temperature was concentrated at the surface of the cylinder jacket. It turned out that the effect of oil cooling from the piston head was unexpectedly significant. On the other hand the effect of cooling from the ambient air is almost negligible. The CFD method proposed in this study is believed to be useful in the early stage of the design of the engine-cooling system.

Numerical Analysis of Fluid Flow in a Regenerative Cooling Passage (재생냉각 유로 내의 유동에 관한 수치해석)

  • 조원국
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.1
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    • pp.46-52
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    • 2000
  • A computational analysis has been made on fluid flow in a regenerative cooling Passage for a reduced size liquid rocket engine to predict pressure drop and heat transfer rate in it. The contraction/expansion of the cross sectional area of the passage turn out to increases both the pressure loss and the heat transfer rate of the duct. The changes of the cross sectional area near the nozzle throat are effective to protect the throat which suffers from severe thermal load. Also given is the qualitative characteristics of the performance of the regenerative cooling system due to the variation of coolant flow rate.

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Application of CFD-FEM Coupling Methodology to Thermal Analysis on the Large-size Marine Diesel Engine (선박용 대형 디젤 엔진 열 해석을 위한 CFD-FEM 연계 방법의 적용)

  • Kim, Han-Sang;Min, Kyoung-Doug
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.64-70
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    • 2008
  • Temperatures of engine head and liner depend on many factors such as spray and combustion process, coolant passage flow and engine related structures. To estimate the temperature distribution of engine structure, multi-dimensional computational fluid dynamics (CFD) codes have been mainly adopted. In this case, it is of great importance to obtain the realistic wall temperature distribution of entire engine structure. In the present work, a CFD-FEM coupling methodology was presented to address this demand. This approach was applied to a real large-size marine diesel engine. CFD combustion and coolant flow simulations were coupled to FEM temperature analysis. Wall heat flux and wall temperature data were interfaced between combustion simulation and solid component temperature analysis via translator by a commercial CFD package named FIRE by AVL. Heat transfer coefficient and surface temperature data were exchanged and mapped between coolant flow simulation and FEM temperature analysis. Results indicate that there exists the optimum cell thickness near combustion chamber wall to reasonably predict the wall heat flux during combustion period. The present study also shows that the effect of cell refining on predicting in-cylinder pressure during combustion is negligible. Hence, the basic guidance on obtaining the wall heat flux needed for the reasonable CFD-FEM coupling analysis has been established. It is expected that this coupling methodology is a robust tool for practical engine design and can be applied to further assessment of the temperature distribution of other engine components.

An Experimental Study on Engine Cooling System Improvement (엔진 냉각 시스템 개선에 관한 실험적 연구)

  • Chon, M.S.;Hwang, Y.H.
    • Journal of ILASS-Korea
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    • v.9 no.4
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    • pp.77-82
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    • 2004
  • This paper describes the improvement of engine cooling system. To improve engine cooling performance, the authors approached in two ways. One is to increase water pump performance, changing of impeller shape and lightening of material were carried out. The second one is cooling efficiency rise, which were investigated with head gasket coolant flow passage optimization with flow visualization technique. The test results show that water pump performance was increased effectively, reduction of pump drive torque, and increase of pump flow-rate and pressure rise. Gasket hole pattern optimization test results represent an optimized head coolant flow which stands cross flow from exhaust to intake port side and small vortex were removed.

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An Experimental Study on the Metal Surface Temperature and Heat Transfer by Improving Gasoline Engine Cooling Passages (가솔린엔진의 냉각계 유로 변경을 통한 금속면 온도 및 전열에 관한 실험적 연구)

  • 이재헌;류택용;신승용;최재권
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.1-8
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    • 2002
  • Metal surface temperatures around the combustion chamber in a gasoline engine directly affect thermal durability and performance of the engine. Metal surface temperatures are influenced by many cooling factors such as drilled water passage, deflector, combustion chamber wall thickness, pillar, and coolant flow pattern. The object of this study is to learn how the coolant passages and coolant flow pattern in an engine influence to the engine metal surface temperature at engine full load and speed. From the test result, it is suggested a plan to reinforce the engine stiffness and to reduce the thermal stress simultaneously. Also, approaches are introduced to reduce the thermal load on the engine by adjusting the discharging direction from the water pump and by optimizing the water transfer holes in the cylinder head gasket. These methods and the optimized engine cooling system, which were suggested in this paper, were adapted for an engine in progress to eliminate the exhaust valve seat wear.

Effects of Rotation Speed on Heat Transfer and Flow in a Coolant Passage with Turning Region ( I ) - Cross Ribbed Duct - (곡관부를 가지는 내부 냉각유로에서 회전수 변화에 따른 열전달 및 유동 특성 ( I ) - 엇갈린 요철배열 덕트 -)

  • Kim Kyung Min;Kim Yun Young;Rhee Dong Ho;Cho Hyung Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.6 s.237
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    • pp.737-746
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    • 2005
  • The present study investigates heat/mass transfer and flow characteristics in a ribbed rotating passage with turning region. The duct has an aspect ratio (W/H) of 0.5 and a hydraulic diameter ($D_h$) of 26.67 mm. Rib turbulators are attached in the cross arrangement on the leading and trailing surfaces of the passage. The ribs have a rectangular cross section of $2\;mm\;(e){\times}\;mm\;(w)$ and an attack angle of $70^{\circ}$. The pitch-to-rib height ratio (p/e) is 7.5, and the rib height-to-hydraulic diameter ratio ($e/D_h$) is 0.075. The rotation number ranges from 0.0 to 0.20 while the Reynolds number is constant at 10,000. To verify the heat/mass transfer augmentation, internal flow structures are calculated for the same conditions using a commercial code FLUENT 6.1. The heat transfer data of the smooth duct for various Ro numbers agree well with not only the McAdams correlation but also the previous studies. The cross-rib turbulators significantly enhance heat/mass transfer in the passage by disturbing the main flow near the surfaces and generating one asymmetric cell of secondary flow skewing along the ribs. Because the secondary flow is induced in the first-pass and turning region, heat/mass transfer discrepancy is observed in the second-pass even for the stationary case. When the passage rotates, heat/mass transfer and flow phenomena change. Especially, the effect of rotation is more dominant than the effect of the ribs at the higher rotation number in the upstream of the second-pass.

Effects of Rotation Speed on Heat Transfer and Flow in a Coolant Passage with Turning Region (II) - Parallel Ribbed Duct - (곡관부를 가지는 내부 냉각유로에서 회전수 변화에 따른 열전달 및 유동 특성 (II) - 평행한 요철배열 덕트 -)

  • Kim Kyung Min;Kim Yun Young;Lee Dong Hyun;Cho Hyung Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.8 s.239
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    • pp.911-920
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    • 2005
  • The present study investigates heat/mass transfer and flow characteristics in a ribbed rotating passage with turning region. The duct has an aspect ratio (W/H) of 0.5 and a hydraulic diameter ($D_h$) of 26.67 mm. Rib turbulators are attached in the parallel arrangement on the leading and trailing surfaces of the passage. The ribs have a rectangular cross section of 2 m (e) $\times$ 3 m (w) and an attack angle of $70^{\circ}$. The pitch-to-rib height ratio (p/e) is 7.5, and the rib height-to-hydraulic diameter ratio (e/$D_h$) is 0.075. The rotation number ranges from 0.0 to 0.20 while the Reynolds number is constant at 10,000. To verify the heat/mass transfer augmentation, internal flow structures are calculated for the same conditions using a commercial code FLUENT 6.1. The results show that a pair of vortex cells are generated due to the symmetric geometry of the rib arrangement, and heat/mass transfer is augmented up to $Sh/Sh_0=2.9$ averagely, which is higher than that of the cross-ribbed case presented in the previous study for the stationary case. With the passage rotation, the main flow in the first-pass deflects toward the trailing surface and the heat transfer is enhanced on the trailing surface. In the second-pass, the flow enlarges the vortex cell close to the leading surface, and the small vortex cell on the trailing surface side contracts to disappear as the passage rotates faster. At the highest rotation number ($R_O=0.20$), the turn-induced single vortex cell becomes identical regardless of the rib configuration so that similar local heat/mass transfer distributions are observed in the fuming region for the cross- and parallel-ribbed case.

An experimental study on the liquid rocket combustion chamber cooling (액체로켓 연소실 냉각에 관한 실험적 연구)

  • Kim, B.H.;Park, H.H.;Jeong, Y.G.;Kim, Y.
    • Journal of the Korean Society of Propulsion Engineers
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    • v.5 no.2
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    • pp.1-7
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    • 2001
  • To protect combustion chamber from high temperature combustion gas, regenerative cooling is used for most liquid rocket engine. Although regenerative cooling is the most effective way to protect the chamber from high heat flux, realization of this system requires detail analysis, manufacturing technique and high cost. To demonstrate the possibility of applying regenerative cooling to a real rocket engine, the hot fire test has been carried out for the sub-scale liquid rocket with the water cooling system. The main purpose of the test is to identify the problem area of design, safety and cost effective manufacturing technique. The coolant passage was 3 mm in width and wall thickness was 1 mm with stainless steel. Maximum combustion time and pressure were 60 seconds and 400 psi, respectively. The flow rate of coolant was reduced gradually from 2 kg/s to 0.12 kg/s throughout firing test, combustion chamber was visually examined and no dwfect was observed.

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SBLOCA AND LOFW EXPERIMENTS IN A SCALED-DOWN IET FACILITY OF REX-10 REACTOR

  • Lee, Yeon-Gun;Park, Il-Woong;Park, Goon-Cherl
    • Nuclear Engineering and Technology
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    • v.45 no.3
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    • pp.347-360
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    • 2013
  • This paper presents an experimental investigation of the small-break loss-of-coolant accident (SBLOCA) and the loss-of-feedwater accident (LOFW) in a scaled integral test facility of REX-10. REX-10 is a small integral-type PWR in which the coolant flow is driven by natural circulation, and the RCS is pressurized by the steam-gas pressurizer. The postulated accidents of REX-10 include the system depressurization initiated by the break of a nitrogen injection line connected to the steam-gas pressurizer and the complete loss of normal feedwater flow by the malfunction of control systems. The integral effect tests on SBLOCA and LOFW are conducted at the REX-10 Test Facility (RTF), a full-height full-pressure facility with reduced power by 1/50. The SBLOCA experiment is initiated by opening a flow passage out of the pressurizer vessel, and the LOFW experiment begins with the termination of the feedwater supply into the helical-coil steam generator. The experimental results reveal that the RTF can assure sufficient cooldown capability with the simulated PRHRS flow during these DBAs. In particular, the RTF exhibits faster pressurization during the LOFW test when employing the steam-gas pressurizer than the steam pressurizer. This experimental study can provide unique data to validate the thermal-hydraulic analysis code for REX-10.