• 제목/요약/키워드: Controlled Rolling

검색결과 155건 처리시간 0.03초

고강도-신장플랜지성 열연강의 미세조직 및 기계적 성질 (Microstructure and Mechanical Properties of High Strength and Stretch-Flangeability Hot-Rolled Steels)

  • 천은준;이주승;도형협;김성주;박용호;강남현
    • 한국재료학회지
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    • 제22권1호
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    • pp.16-23
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    • 2012
  • Research into the development of high strength (1 GPa) and superior formability, such as total elongation (10%), and stretch-flangeability (50%) in hot-rolled steel was conducted with a thermomechanically controlled hot-rolling process. To improve the overall mechanical properties simultaneously, low-carbon steel using precipitation hardening of Ti-Nb-V multimicroalloying elements was employed. And, ideal microstructural characteristics for the realization of balanced mechanical properties were determined using SEM, EBSD, and TEM analyses. The developed steel, 0.06C-2.0Mn-0.5Cr-0.2(Ti + Nb + V), consisted of ferrite as the matrix phase and second phase of granular bainite with fine carbides (20-50 nm) in both phases. The significant factor of the microstructural characteristics that affect stretch-flangeability was found to be the microstructural homogeneity. The microstructural homogeneity, manifest in such characteristics as low localization of plastic strain and internally stored energy, was identified by grain average misorientation method, analyzed by electron backscattered diffraction (EBSD) and hardness deviation between the phases. In summar, a hot-rolled steel having a composition 0.06C-2.0Mn-0.5Cr-0.2(Ti + Nb + V) demonstrated a tensile strength of 998 MPa, a total elongation of 19%, and a hole expansion ratio of 65%. The most important factors to satisfy the mechanical property were the presence of fine carbides and the microstructural homogeneity, which provided low hardness deviation between the phases.

형상기억복합재료에 대한 온라인 모니터링 시스템 개발 (Development of On-line Monitoring System for Shape Memory Alloy Composite)

  • 이진경;박영철;이민래;이동화;이규창
    • 비파괴검사학회지
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    • 제23권1호
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    • pp.7-13
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    • 2003
  • 형상기억복합재료를 제조하기 위하여 핫프레스 방법을 이용하여 최적의 제조조건을 도출하였으며 냉간압연에 의해 기지재와 강화재의 계면접합을 강화하여 강도를 증가시켰다. 이러한 방법에 의해 제조된 형상기억복합재료에 대하여 외부 하중에 의한 손상정도와 균열의 발생을 감지하여 균열 발생 및 진전을 억제하는 온라인 모니터링 시스템을 개발하고자 한다. 이를 위하여 음향방출 신호의 파라미터를 이용하여 손상에 따른 최적의 AE 파라미터를 도출하였으며 가역시스템을 이용하여 형상기억합금을 가열함으로써 형상기억합금의 수축에 의한 복합재료 내부에 균열진전을 억제시키는 시스템을 개발하였다

내사고성이 우수한 냉간 압연용 단강 Roll 재질 개발 (An Improved Alloy for Forged Rolls for Cold Rolling)

  • 박세용;이정훈;원종철;이우동;윤종호;박영철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 제7회 압연 심포지엄
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    • pp.65-71
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    • 2009
  • The process of cold rolling is becoming more severe with the increase in the production of high tensile steel strip as a result of increased demand. Consequently, there is a need to develop work roll materials with better resistance to wear and roll failure. DOOSAN has developed an improved in-house 5%Cr alloy, New HSR1, with properties superior to the existing in- house 5%Cr alloy, Old HSR1. Test alloys were designed with controlled amounts of Si and Mn based on Old HSR1 and an optimum alloy was chosen based on thermal shock tests. A prototype work roll was manufactured with New HSR1, and properties of test specimens were evaluated. The results indicated that New HSR1 has better properties than Old HSR1. After application of New HSR1 work rolls, productivity increased due to advanced resistance to wear and roll failure.

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반응고법에 의한 금속복합재료의 제조 및 성형 시스템의 개발 (Fabrication of Metal Matrix Composites and Development of Forming System in Mashy State)

  • 강충길;김현우;김영도
    • 대한기계학회논문집
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    • 제14권3호
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    • pp.581-593
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    • 1990
  • 본 연구에서는 교반기술에 의하여 얻어진 반응고상태의 금속에 단섬유를 첨가 하여 복합재료를 제조하였다. 그리고 제조되어진 복합재료에 있어서 섬유의 분산상 태및 기지재와의 접합관계를 조사하여 압연가공에 필요한 반응고상태인 금속복합재료 의 제조방법을 확립하였다. 균일하게 분실되어진 반용융상태의 단섬유강화형 금속복 합재료를 직접 압연하여 박판을 제조할 수 있는 가능성을 검토하였으며, 또한 제조되 어진 박판의 인장시험에 의하여 기계적 성질을 조사하였다.

베이나이트계 고강도강의 합금원소와 냉각조건이 미세조직, 인장성질, 충격성질에 미치는 영향 (Effects of Alloying Elements and the Cooling Condition on the Microstructure, Tensile Properties, and Charpy Impact Properties of High-Strength Bainitic Steels)

  • 성효경;신상용;황병철;이창길;김낙준;이성학
    • 대한금속재료학회지
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    • 제48권9호
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    • pp.798-806
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    • 2010
  • The effects of alloying elements and the cooling condition on the microstructure, tensile properties, and Charpy impact properties of high-strength bainitic steel plates fabricated by a controlled rolling process were investigated in the present study. Eight kinds of steel plates were fabricated by varying C, Cr, and Nb additions under two different cooling rates, and their microstructures and tensile and Charpy impact properties were evaluated. The microstructures present in the steels increased in the order of granular bainite, acicular ferrite, bainitic ferrite, and martensite as the carbon equivalent or cooling rate increased, which resulted in a decrease in the ductility and Charpy absorbed energy. The steels containing a considerable amount of bainitic ferrite or martensite showed very high strengths, together with good ductility and Charpy absorbed energy. In order to achieve the best combination of strength, ductility, and Charpy absorbed energy, granular bainite and acicular ferrite were properly included in the high-strength bainitic steels by controlling the carbon equivalent and cooling rate, while about 50 vol.% of bainitic ferrite or martensite was maintained to maintain the high strength.

분말압연 공정에 의한 $MgB_2$ 판재 제조 (Fabrication of $MgB_2$ Sheet by Powder Rolling Method)

  • 정국채;정태정;김태훈;안순태;박영순;김동호
    • Progress in Superconductivity
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    • 제12권2호
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    • pp.88-92
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    • 2011
  • 특수합금 등 금속분말을 이용하는 분말압연 공정을 적용하여 $MgB_2$ 판재를 제조하고 공정변수에 대한 특성을 조사하였다. 압연롤 간격 0.7 mm와 회전속도 0.7 rpm(~120 cm/min) 조건에서 두께 ~1 mm, 폭 ~100 mm, 그리고 길이 수 cm 크기의 $MgB_2$ 판재를 성공적으로 제조하였으며, 측정된 최고 밀도는 2.05 g/$cm^3$이고 이론 값 대비 약 78 %로 계산되었다. 분말압연 공정을 통해 최종 선재의 크기(특히 두께 측면에서)에 가깝게 공정을 시작할 수 있고 높은 충진 밀도를 유지할 수 있으므로 초전도 선재의 특성 향상과 더불어 생산 비용, 생산속도 측면에서도 매우 유리한 방법이 될 것이다. 또한 자기장하 $MgB_2$ 초전도 특성 향상을 위해 자속 고정점 역할을 할 다양한 도핑 물질(분말 형태 또는 액체 형태 등)을 첨가하는 공정에 있어서 도 본 분말압연 공정을 쉽게 적용될 수 있다.

리튬용액 침투방법에 의한 Li2TiO3 페블 제조 (Fabrication of Li2TiO3 Pebbles by Lithium Solution Penetration Method)

  • 유민우;박이현;이상진
    • 한국세라믹학회지
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    • 제50권5호
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    • pp.333-340
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    • 2013
  • To fabricate spherical lithium titanate ($Li_2TiO_3$) pebbles which are used for a breeder material in fusion reactor, titanium oxide ($TiO_2$) granules were used as a starting material. The granules were pre-sintered, and then aqueous lithium nitrate solution infiltrated into the granules at vacuum condition. The granules were crystallized to $Li_2TiO_3$ after sintering under the control of process parameters. In this study, the concentration of lithium in the solution, as well as the number of penetration times and sintering temperature affected the final crystallite phase and the microstructure of the pebbles. In particular, the sphericity and size of the pebbles were effectively controlled by a technical rolling process. The useful spherical $Li_2TiO_3$ pebbles which have 10~20% porosity and 60~120 N compressive strength were obtained through the sintering at $1000{\sim}1100^{\circ}C$ in the multi-times infiltration process with 50 wt% solution. The physical properties of pebbles such as density, porosity and strength, can be controlled by a selection of $TiO_2$ powders and control of processing parameters. It can be thought that the lithium penetration method is a useful method for the fabrication of mass product of spherical $Li_2TiO_3$ pebbles.

Immediate Effect of Pressure Pain Threshold and Flexibility in Tensor Fascia Latae and Iliotibial Band According to Various Foam Roller Exercise Methods

  • Kim, Ho;Shin, Wonseob
    • 국제물리치료학회지
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    • 제10권4호
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    • pp.1879-1888
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    • 2019
  • Background: The treatment of pain in the iliotibial band friction syndrome has been difficult to determine, according to studies to date. However, recent studies have suggested that flexibility in the subacute stage of pain in the iliotibial band friction syndrome may help reduce pain. Objective: To investigate the immediate effect on pressure pain threshold and flexibility of the tensor fascia latae and iliotibial band by applying static and dynamic myofascial release foam rolling and self-stretching to adults with shortening iliotibial band. Design: Randomized controlled trial Methods: In this study, 50 subjects who were selected in advance as a randomized controlled trial were randomly allocated using a R Studio program. The included subjects were randomly allocated to three intervention groups. The static self-myofascial release 18 people, dynamic self-myofascial release group 16 people separated the self-stretching group 16 people and conducted a homogeneity check in advance. Before the start of the experiment, after of the experiment, 5 minutes after the end of the experiment, the pressure pain threshold and flexibility change for each part were measured. Results: The results of this study showed that the static self-myofascial release showed a significant difference in the pressure pain threshold in the tensor fascia latae and middle, lower part of the iliotibial band, compared with the other intervention groups (p<.05). In change of flexibility, the static self-myofascial release was significantly different than the other intervention groups (p<.05). Conclusion: The result of this study suggest that static self-myofascial release using foam roller may help to improve the pain and flexibility of the iliotibial band and to apply it as a more discerning intervention.

열간 압연공정의 선단부 통판성 안정화 제어 (Mass-flow Stabilization Control of a Strip Head Part in Hot Rolling Process)

  • 황이철;박철재;백운보
    • 제어로봇시스템학회논문지
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    • 제15권3호
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    • pp.330-336
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    • 2009
  • This paper studies on the new control algorithm for the mass-flow stabilization in strip head part of a hot strip mill. A new strip tension model in the strip head part is derived using the current deviation of two neighboring stands. The current deviation means a difference between a measured current and a lock-on current, where the lock-on current is set up when a strip tension or a looper angle reaches each target value or time is about 0.4sec, respectively. On the basis of the tension calculation model, a mill velocity of a backward stand is controlled to stabilize a strip mass-flow by PI control algorithm. Therefore, the mass-flow control for strip head part is executed from a metal-in time into a foreward stand till the looper works normally. It is known by the results of a computer simulation and an experiment that the proposed control algorithm is very effective in stabilizing the mass flow of the strip head part.

Fe-18Mn TWIP강의 Pre-strain에 따른 저주기 및 고주기 피로 수명 예측 모델 (A Prediction Model for Low Cycle and High Cycle Fatigue Lives of Pre-strained Fe-18Mn TWIP Steel)

  • 김용우;이종수
    • 소성∙가공
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    • 제19권1호
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    • pp.11-16
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    • 2010
  • The influence of pre-strain on low cycle fatigue behavior of Fe-18Mn-0.05Al-0.6C TWIP steel was studied by conducting axial strain-controlled tests. As-received plates were deformed by rolling with reduction ratios of 10 and 30%, respectively. A triangular waveform with a constant frequency of 1 Hz was employed for low cycle fatigue test at the total strain amplitudes in the range of ${\pm}0.4\;{\sim}\;{\pm}0.6$ pct. The results showed that low-cycle fatigue life was strongly dependent on the amount of pre-strain as well as the strain amplitude. Increasing the amount of prestrain, the number of reversals to failure was significantly decreased at high strain amplitudes, but the effect was negligible at low strain amplitudes. A new model for predicting fatigue life of pre-strained body has been suggested by adding ${\Delta}E_{pre-strain}$ to the energy-based fatigue damage parameter. Also, high-cycle fatigue lives predicted using the low-cycle fatigue data well agreed with the experimental ones.