• Title/Summary/Keyword: Contouring accuracy

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Study on Machining Precision in Ball End Mill Contouring Machining (볼엔드밀링 윤곽가공에서 가공 정밀도에 관한 연구)

  • Ryu Ho-Cheol;Choi Woo-Chun;Hong Dae-Hie
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.765-768
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    • 2005
  • Ball end milling is widely used in machining free surfaces. It is important to predict machining forces in this machining. In this study, cutting forces are predicted for different machining conditions in ball end mill contouring machining. These cutting forces influence tool deflection. In this study tool deflection is calculated for various cutting conditions. The model developed in this study can be used to predict machining accuracy in contouring machining.

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Cross-Coupling Controller for High-Speed Nonlinear Contour Machining (고속의 비선형 윤곽가공을 위한 교차축 연동제어기)

  • Jee, Sung-Chul;Lee, Yong-Seok
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.446-451
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    • 2000
  • In this paper, a new adaptive cross-coupling control (CCC) algorithm with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy more effectively than the existing method.

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Adaptive Cross-Coupling Controller for Precision Contour Machining (정밀 윤곽가공을 위한 적응 교차축 연동제어기)

  • 윤상필;지성철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.8-13
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    • 2000
  • In this paper, a new adaptive cross-coupling control (CCC) method with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. In addition, a real-time federate adaptation scheme is included in the proposed CCC to regulate cutting force. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy and regulates cutting force more effectively than the existing method.

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Integrated Controller Design for Multi-Axis CNC Systems (다축 CNC 시스템의 통합형 제어기 설계)

  • Lee Hak-Chul;Jee Sung-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.93-102
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    • 2006
  • This paper proposes a controller design analysis for three-axis CNC systems considering both contouring and tracking performance. The proposed analysis inclusively combines axial controllers for each individual feed drive system together with cross-coupling controller at the beginning design stage as an integrated manner. These two controllers used to be separately designed and analyzed since they have different control objectives. The proposed scheme includes a stability analysis for the overall control system and a performance analysis in terms of contouring and tracking accuracy. Computer simulation is performed and the results show the validity of the proposed methodology. Further, the results can be used as a basic guideline in systematic and comprehensive controller design for multi-axis CNC systems.

Adaptive Cross-Coupling Control for High-Speed Nonlinear Contour Machining (고속의 비선형 윤곽가공을 위한 적응 교차축 연동제어)

  • Lee, Yong-Seok;Jee, Sung-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.108-114
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    • 2000
  • In this paper, a new adaptive cross-coupling control(CCC) method with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy more effectively than the existing method.

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An Application of the SRTM Dataset in Inland Water Stage Measurement

  • Bhang, Kon Joon;Lee, Jin-Duk
    • Proceedings of the Korea Contents Association Conference
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    • 2014.06a
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    • pp.83-84
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    • 2014
  • For hydrologic applications, lake levels is very important. As a first step in developing a remote-sensing based approach, lake stage estimation using remote sensing was proposed with the SRTM data from February 2000, which was providing a one-time snapshot. After several steps using contouring, masking, and CED, it was found that iterative contour fitting to a lake outline provided the outstanding result with the operator's decision. If the lake size is large enough, a constant meter of the difference removal due to bias found by Bhang et al. (2007) might be useful for more accurate estimations for the methods. A lake-level snapshot using SRTM data could provide estimates within 0.5 m level of accuracy for large lakes (> $10km^2$) with contouring. Also, even if the processing algorithm is complex, the accuracy was reliable. Overall, we confirmed that this study would provide useful information to ameliorate the quality of the SAR-derived DEMs specifically for water areas and if more expanded, SAR images can fruit result in water monitoring.

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3-Axis Coupling Controller for High-Precision/High-Speed Contour Machining (고정밀 고속 윤곽가공을 위한 3축 연동제어기)

  • 지성철;구태훈
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.1
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    • pp.40-47
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    • 2004
  • This paper proposes a three-axis coupling controller designed to improve the contouring accuracy in machining of 3D nonlinear contours. The proposed coupling controller is based on an innovative 3D contour error model and a PID control law. The novel contour error model provides almost exact calculation of contour errors in real-time for arbitrary contours and can be integrated with any type of existing interpolator. In the proposed method, three axes of motion are coordinated by the proposed coupling controller along with a proportional controller for each axis. The proposed contour error model and coupling controller are evaluated through computer simulations. The simulation results show that the proposed 3-axis coupling controller with the new contour error model substantially can improve the contouring accuracy by order of magnitude compared with the existing uncoupled controllers in high-speed machining of nonlinear contours.

Precise Digital Tracking Controller for CNC Machine Tools

  • Jeung, Dong-Hyo;Shin, Doo-Jin
    • Proceedings of the KIEE Conference
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    • 2001.07e
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    • pp.58-61
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    • 2001
  • The purpose of this paper is a fuzzy logic controller for XY positioning system. The overall control system consists of three parts, the position controller, the speed controller, the fuzzy logic controller. Precise tracking is achieved by fuzzy logic controller. In practice, such systems contain many uncertainties. Therefore, the XY positioning system must receive and evaluate the motion of all axis for a better contouring accuracy. Cross coupled controller utilizes all axis position error information simultaneously to produce accurate contours. However, the existing Cross coupled controllers cannot overcome friction, backlash and parameter variation. So, we propose a fuzzy logic controller of XY positioning system. Experimental results show that the proposed fuzzy logic controller is effective to improve the contouring accuracy of XY positioning system.

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Evaluation of auto contouring accuracy in 3D planning system (3차원 입체조형치료시 Auto Contouring tool의 유용성 평가)

  • Choi, JM;Ju, SG;Park, JY;Park, YH;Kim, JS
    • The Journal of Korean Society for Radiation Therapy
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    • v.14 no.1
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    • pp.35-39
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    • 2002
  • Introduction : It is essential to input patients external contour in 3D treatment plan. We would like to see changes in depth and dose when 3D RTP is operating auto contouring when windows value (Width/Level) differs in this process. Material & Methode : We have analyzed the results with 3D RTP after CT Scanning with round CT Phantom. We have compared and analyzed MU values according to depth changes to Isocenter changing external contour and inputting random Window value. We have watched change values according to dose optimization in 4 directions(LAO, LPO, RAO, RPO), We plan 100 case for exact analyzation. We have results changing window value random to each beam in 100 cans. Result : It showed change between minimum and maximum value in 4 beam is Depth 0.26mm, MU $1.2\%$ in LAO. It showed LPO-Depth 0.13mm, MU $0.9\%$, RAO-Depth 0.2mm MU $0.8\%$, RPO-Depth 0.27mm, MU $1.1\%$ Conclusion : Maximum change in depth 0.27 mm, MU error rate is $0.12\%$ according to Window change. As we can see in these results, it seems Window value change doesn't effect in treatment. However, it seems there needs to select appropriate Window value in precise treatment.

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A Multi-Axis Contour Error Controller for High-Speed/High-Precision Machining of Free form Curves (고속 고정밀의 자유곡선 가공을 위한 다축 윤곽오차 제어)

  • 이명훈;최정희;이영문;양승한
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.64-71
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    • 2004
  • The growing need for higher precision and productivity in manufacturing industry has lead to an increased interest in computer numerical control (CNC) systems. It is well known fact that the cross-coupling controller (CCC) is an effective method for contouring applications. In this paper, a multi-axis contour error controller (CEC) based on a contour error vector using parametric curve interpolator is introduced. The contour error vector is a vector from the actual tool position to the nearest point on the desired path. The contour error vector is the closest error model to the contour error. The simulation results show that the CEC is more accurate than the conventional CCC for a biaxial motion system. In addition, the experimental results on 3-axis motion system show that the CEC is simply applied to 3-axis motions and contouring accuracy is significantly improved.