• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1996.04a
• /
• pp.276-280
• /
• 1996

This paper presents an indirect method for on-line measuring the cutting forces in contour NC milling processes by using the current signals of the servo drive motors. A Kaluman filler is used for estimating each of the load torques to the x, y-axis servo motors of a horizontal machining center. Then, the load torque induced by the friction force in the guidewayis estimated and subtracted from the total extermal torque, thus resulting in the load torque induced by the cutting force. A series of experimental works on the circular interpolated contour milling process shows good agrement between the cutting forces measured by the dynamometer and those estimated by the method presented in the paper.

• International Journal of CAD/CAM
• /
• v.4 no.1
• /
• pp.33-45
• /
• 2004

In this work, a rational procedure has been formulated for the selection of points approximating slice contours cut in LOM (Laminated Object manufacturing) with first order approximation. It is suggested that the number of points representing a slice contour can be 'minimised' or 'optmised' by equating the horizontal chordal deviation (HCD) to the user-defined surface form tolerance. It has been shown that such optimization leads to substantial reduction in slice height calculations and NC codes file size for cutting out the slices. Due to optimization, the number of contour points varies from layer to layer, so that points on successive layer contours have to be matched by four sided ruled surface patches and triangular patches. The technological problems associated with the cutting out of triangular patches have been addressed. A robust algorithm has been developed for the determination of slice height for optimum and arbitrary numbers of contour points with different strategies for error calculations. It has been shown that optimisation may even lead to detection and appropriate representation of elusive surface features. An index of optimisation has been defined and calculations of the same have been tabulated.

• Proceedings of the IEEK Conference
• /
• 2002.06c
• /
• pp.55-58
• /
• 2002

Rapid Prototyping(RP) systems, that fabricate objects with slicers, typically bear staircase artifacts when slices has a certain degree of thickness. A tangential cutting algorithm is developed in order to remove surface distortion as well as to generate smooth laser-cutting trajectory. For this, an energy function is defined with tangential line length and distance between tangential line and middle contour. Then, the energy is minimized to generate effective tangential line segments. The proposed algorithm is tested and verified on 3D object samples and the results show that the generated tangential lines effectively approximate layer surface and make laser trajectory smooth.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.13 no.3
• /
• pp.1-7
• /
• 2004

Abrasive water-jet(AWJ) machining can cut various materials such as metal, glass and plastics. However, the AWJ machining has some troubles including kerf, rounding and side taper. In this study, we experimently investigated the correlation between the traverse speed of the abrasive water-jet and the dimensional error of the workpiece according to the thickness and the types of the material. The specimen was the stainless steel and the mild steel and the predetermined contour cutting was conducted. A comer radius error, an uncut width and a kerf were measured and evaluated.

• Journal of the Korean Society for Precision Engineering
• /
• v.8 no.1
• /
• pp.84-95
• /
• 1991

This paper deals with crater wear when the SUS304 steel which forms the saw- toothed chip was cut by carbide tools. When the saw-toothed chip was formed, and optical creater wear measuring technique was used which provides complete information, both qualitatively and quantitatively, on the crater development. In this optical contour mapping technique an profile projector was used, making it possible to draw the depth contours of the crater directly. 98 contour maps of crater wear representing twelve different cutting conditions were presented. Also, the rake angles changed to have ${\alpha}$ =$6^{\circ}$, ${\alpha}$ =$-6^{\circ}$

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1991.04a
• /
• pp.243-250
• /
• 1991

This paper concerns the development of NC programming system TIG (Turning with Interactive Graphics) with interactive graphics for turning operation. The system cosists of the processor, the post-processor and the system-user interface. Different from previous segment contour based NC graphic programming systems, the frliability and efficiencyof programming is realized by using Boolean operation with block unit based ICONs for the geometry definition. The tool motion can be also displayed on the screen together with the part contour. The system calculate automatically the number of passes based on the user specified cutting conditions.

• 한국터널공학회:학술대회논문집
• /
• 2005.04a
• /
• pp.359-371
• /
• 2005

The Cutting slope is to be minimized when a tunnel meets the contour of slope terrain at a right angle around its portal. However, a tunnel portal has been generally installed at a right angle to the longitudinal axis of a tunnel with no consideration of the intersection angle with the slope terrain. This sometimes tended to cause huge cutting slope that resulted in many disadvantage in terms of safty, economy and environment. Therefore, the minimization of cutting slope is studied by taking the intersection angle into account, and the result is compared with that by the conventional method. In addition a design method for the inclined portal to the tunnel axis is proposed through 3D-FEM analysis, also the applicable ground condition is suggested.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2000.11a
• /
• pp.934-938
• /
• 2000

This paper presents a laser cutting of 2D image. 2D image in pixel graphic format is converted into vector graphic image by image processing. Bitmap graphics are made easily, but can not being used in application works for geometry transition. The Sobel's Edge detection method is used to find boundary points on 2D image. The points are fitted into curves with sampling and filtering. Sampling can provide efficient computation and filtering reconstuct features in image. The NC code is generated on MURBS curve of the points. Also, the offset of contour and cutting conditions are considered.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2000.05a
• /
• pp.767-770
• /
• 2000

A novel process is newly developed for building RP(Rapid Prototyping) parts using a sheet lamination technique. The build process of existing sheet lamination type RP machines consists of the following steps : feeding, lamination and cutting. In this process, the laminated part of an object is often scratched by a cutter or damaged by a laser beam due to the cutting operation preceded by lamination, In addition, decubing of the unused portion from the laminated block is difficult. In the new process, cutting operation is performed before lamination. The cutting operation takes place while a paper sheet is firmly attached on the plate using electrostatic force. Then liquid glue is applied to the calculated region of the given contour for lamination. The process aims to manufacture a $2k RP machine, what we call the Freeform Mater I, that can use A4 or latter-size used papers. A prototype machine that demonstrates the design concept is built and further research issues are discussed.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.21 no.3
• /
• pp.387-393
• /
• 2012

It is very difficult to determine suitable cutting conditions in order to obtain accurate cutting profiles because machining errors caused by tool deflection depend upon cutting conditions. In this study the relationship between real cutting profiles (inclined shapes and machining errors) and cutting conditions was modeled in order to fabricate draft angle on micro molds. CCD (Central Composite Design) of DOE (Design Of Experiment) and RSM (Response Surface Method) were applied in order to model the relationship between cutting conditions and machining errors. In order to use CCD the range of radial depth of cut was chosen by $10-90{\mu}m$ and the range of feedrate was chosen by 200-300mm/min, and 9 points of cutting conditions were chosen inside determined ranges. Then, actual cutting processes were carried out as respect to 9 points of cutting conditions, draft angles and real cutting profiles were measured on cutting profiles, each response surface function was determined by conducting response surface analysis and the functions were represented by 3-dimensional graphs, contour lines and $101{\times}101$ matrices. Consequently it is possible to determine suitable cutting conditions in order to obtain arbitrary given draft angles and cutting profiles by using modeling. To validate proposed approach in this study suitable cutting conditions were determined by modeling in order to obtain arbitrary given draft angle and cutting profile, and actual cutting processes were carried out. About 95% of good agreement between predicted and measured values was obtained.