• 제목/요약/키워드: Continuous welding

검색결과 183건 처리시간 0.018초

아연도금강판에 대한 레이저 용접부의 성형성 (Formability of Laser Welds in Zn-coated Steel Sheets)

  • 박찬철;김재도
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 1996년도 특별강연 및 춘계학술발표 개요집
    • /
    • pp.46-50
    • /
    • 1996
  • Continuous wave $CO_2$ laser beam welding and formability of zinc coated steel sheets were investigated. First, optimal welding condition could be obtained in butt welding by using the data for heat input and welding velocity. The highest value of Erichsen test is 79.3% compare to that of base metal. Secondly, Formability of laser welds was investigated by using ball punch tester. Finally, the forming results of butt-welded sheets showed that the joining design was important to apply the laser welded blank in the automotive production.

  • PDF

순 티타늄 박판의 파이버 레이저 용접시 결함 억제를 위한 연속의 출력 파형제어 특성(II) - 중첩부 길이변화에 따른 영향 - (The Characteristics of Continuous Waveshape Control for the Suppression of Defects in the Fiber Laser Welding of Pure Titanium Sheet (II) - The Effect According to Control of Overlap Weld Length -)

  • 김종도;김지성
    • Journal of Welding and Joining
    • /
    • 제34권6호
    • /
    • pp.69-74
    • /
    • 2016
  • Because the pure titanium has superior corrosion resistance and formability compared with different material, it is widely used as material of welded heat exchanger. When the welding of heat exchanger is carried out, certain area in which welding start and end are overlapped occurs. The humping of back bead is formed in the overlap area due to partial penetration. Thus in this study, the experiments were carried out by changing the length and wave shape of overlap area, and then the weldabiliay was evaluated through the observation of microstructure, the measurement of hardness and tensile-shear strength test in the overlap area. When overlap length was 9.8mm, humping bead was suppressed. The microstructure of overlap area coarsened and its hardness increased due to remelting. As a result of tensile-shear strength test in the overlap area according to applying the wave shape control, it was confirmed that the overlap area applied wave shape control had more excellent yield strength and ductility.

Inconel 713C와 SCM 440의 마찰용접 (Friction Welding of Inconel 713C and SCM 440)

  • 조현수;서성재
    • Journal of Welding and Joining
    • /
    • 제15권6호
    • /
    • pp.78-84
    • /
    • 1997
  • Friction welding technique was studied to weld the turbine wheel and shaft of a turbocharger. The welding parameters were selected to investigate the effects of variables on welding quality of Inconel 713C and SCM 440. Experimental results showed that the turbine wheel and shaft could be successfully welded by friction welding. The heat affected zone was identified to be 2 mm from the weld seam. After welding, the hardness profile was found to have sudden increase and decrease for inconel 713C and SCM 440 respectively. Tensile strength of welded specimens was higher than the required strength for all of the studied welding parameters. The central portion of fracture surfaces by bending had no defects such as crack.

  • PDF

순 티타늄 박판의 파이버 레이저 용접시 결함 억제를 위한 연속의 출력 파형제어 특성(I) - 슬롭 업 & 다운 적용에 따른 영향 - (The Characteristics of Continuous Waveshape Control for the Suppression of Defects in the Fiber Laser Welding of Pure Titanium Sheet (I) - The Effect According to Applying Slope Up & Down -)

  • 김종도;김지성
    • Journal of Welding and Joining
    • /
    • 제34권6호
    • /
    • pp.62-68
    • /
    • 2016
  • Laser welding has superior characteristic such as low distortion, high welding speed, easy automation and real time control. But it is easy to occur weld defects such as porosity, crater, humping bead in the area of welding start and end. These weld defects can be suppressed by applying the wave shape control. In this study CW fiber laser was used for welding of $0.5mm^t$ pure titanium. Penetration properties were evaluated with the time of slope up and down. After then the bead shape was observed, and the maximum depth and the area of crater were measured. The bead shape of welding start area changed to be sharp with increase of slope up time and non-weld area of welding start increased. The crater and humping bead were suppressed with slope down time. The cooling rate of crater area was understood through measure of the hardness. Also, The distribution tendency of alloying elements was observed by EPMA and EDS. When wave shape control didn't applied to weld, the hardness of end weld increased due to rapid cooling rate and the hardness of rear part in the crater was higher than that of fore part. On the other hand, when the wave shape control was used for end weld, the increase of hardness in the end weld couldn't be found due to gradual cooling rate.

모서리 부위 연속 용접을 위한 아크 용접 로봇과 포지셔너의 협업 (The Cooperation of Arc Welding Robot and Manipulator for Continuous Welding of Corner Area)

  • 장교근;유범상
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 1996년도 특별강연 및 춘계학술발표 개요집
    • /
    • pp.96-98
    • /
    • 1996
  • Welding of corner area across the edge is a difficult problem in robotized arc welding system, especially when continuously-welded leakage-proof product is required. This paper presents the methodology of cooperation plan of an arc welding robot and 1 or 2 axis welding manipulators for corner area welding. Welding trajectory for the robot is generated using clothoid curves; symmetrical double clothoid curve or unsymmetrical clothoid curve depending on the nature of the workpiece. The clothoid curve is first formulated for the case of linear type positioning table and then applied to the case of rotary type manipulator. The methodology is then illustrated for practical downhand welding situations.

  • PDF

연속형 프리플렉스 합성거더 교량의 캠버 관리 (Camber Management of Continuous Preflex Girder Bridges)

  • 김종인;최영화
    • 한국산업융합학회 논문집
    • /
    • 제7권4호
    • /
    • pp.433-441
    • /
    • 2004
  • This paper presents a strategy for the quality assurance of the continuous preflex composite girder bridge through the camber management of the girder during construction. The construction stages which require welding, balanced preflexion loads at the ends, etc. may cause unexpected large deformation to the preflex girder. Furthermore, these defects can be detected by measurements and analyses of the girder behavior which is sometimes time consuming. In the present study, preflex girder's camber data at equally spaced nodes in each construction stage are obtained and analyzed for the quality control of thee span continuous preflex girder composite bridge.

  • PDF

아연도금강판에 대한 레이저 용접부의 성형성 (Formability of Laser Welds in Zn-coated Steel Sheets)

  • 박찬철
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1996년도 춘계학술대회 논문집
    • /
    • pp.176-180
    • /
    • 1996
  • Continuous wave CO$_{2}$laser beam welding and formability of zinc coated steel shets were investigated. First, optimal welding condition could be obtained in but welding by using the data for heat input and welding velocity. The highest value of Erichsen test is 79.3% compare to that of base matel. Secondly, Formability of laser welds was investigated by using ball punch tester. Finally, the forming results of butt-welded sheets showed that the joing design was important to apply the laser welded blank in the automotive production.

  • PDF

아연도금강판의 CW $CO_2$ 레이저 용접 및 성형성 (CW $CO_2$ Laser Beam Welding and Formability of Zn-Coated Steel Plates)

  • 서정;한유희;윤충섭;방세윤
    • Journal of Welding and Joining
    • /
    • 제13권1호
    • /
    • pp.145-155
    • /
    • 1995
  • Continuous wave C $O_{2}$ laser beam welding and formability of zinc coated steel plates were investigated. First, the optimal welding condition could be obtained in lap configuration by using the data for heat input, gap size and fracture behaviour. The gap size for fully-penetrated bead could be predicted by the gap model by Akhter et al. AIso, it was found that the joining efficiency was constant. Secondly, the butt welding of dissimilar materials (zinc coated steel plate and cold rolled steel plate) with different thicknesses was investigated. In the thickness range of 0.8-2.0 mm, the maximum welding speed of 10m/min was obtained. In the butt welding of two plates with thickness 2.0 mm and l.6mm, the maximum, welding speed of 6m/min was obtained, Finally. the forming results of butt-welded plates showed that the joining design was important to apply the laser welded blank in the automotive production.

  • PDF

DEVELOPMENT OF THE JOINING PROCESSES IN A GLOBAL PERSPECTIVE

  • Pekari, Bertil
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
    • /
    • pp.1-14
    • /
    • 2002
  • There is a continuous development of the most common welding processes like MMA, MIG/MAG, PAW and SAW. At the same time there is a conversion from stick electrodes to solid and cored wires with an increased productivity as a result. In parallel with these changes new processes are introduced and implemented. The number of Friction Stir Welding installations is starting to grow fast Hybrid laser welding has probably made a technical break through. The Magnetic Pulse Welding process is taking off. The different mechanical joining methods; clinching and self-piercing riveting; must not be forgotten. Structural adhesive is another method to consider.

  • PDF