• Title/Summary/Keyword: Continuous coated

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A Study on Lamination Property of Superconducting Coated Conductor

  • Kim, T.H.;Oh, S.S.;Ha, D.W.;Kim, H.S.;Ko, R.K.;Song, K.J.;Ha, H.S.;Yang, J.S.;Park, Y.M.;Oh, J.K.;Jung, K.D.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.161-162
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    • 2005
  • 2G HTS coated conductor wire consists of textured substrate, buffer layer, superconduct layer, Ag cap layer, stabilizer. For practical application filed, coated conductor have mechanical and electrical stability and environment protection properties. This property Cu and stainless steel strip is laminated to Ag cap layer as stabilizer materials. Lamination process join stabilizer material strip and Ag cap layer with soldering method. we have laminated HTS with continuous dipping soldering process different stabilizer Cu and stainless steel strip and changed lamination process condition. The effect of lamination stabilizer and process condition has been investigated mechanical and electrical properties.

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Effect of Flame Spray Distance on Particle Behavior and Morphological Characteristics of $Ni_{20}Cr$ Coated Layers (화염용사 거리에 따른 입자의 거동 및 $Ni_{20}Cr$ 코팅층 특성 연구)

  • Lee, Jae Bin;Shin, Dong Hwan;Lee, Seong Hyuk
    • Journal of ILASS-Korea
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    • v.17 no.3
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    • pp.128-133
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    • 2012
  • The present study aims to examine the influence of flame spray distance on the thermal behavior of micro-metal particles and the morphological characteristics of $Ni_{20}Cr$ layers coated on the preheated SCM415 substrates by using the conventional flame spray system. Commercially available nickel-based $Ni_{20}Cr$ particles with a mean diameter of $45{\mu}m$ were used. In addition, CFD simulations using a commercial code (FLUENT ver. 6.3.26) were conducted to estimate temperature and velocity distributions of the continuous and discrete phases before impact on the substrate. From FE-SEM images of coated layers on the substrates, it was observed that as the spray distance decreased, the metal particle morphology showed splash-like patterns and such a short stretch shape, resulting from higher particle momentums and the impact of partially melted particles. Moreover, it was found that the spray distance should be considered as one of important parameters in controlling the porosity and the adhesion strength.

Long Length YBCO Coated Conductors Prepared by an MOD Process on Buffered Metallic Tapes

  • Chung, Kook-Chae;Yoo, Jai-Moo;Ko, Jae-Woong;Kim, Young-Kuk;Kim, Tae-Hyung;Ko, Rock-Kil
    • Progress in Superconductivity and Cryogenics
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    • v.8 no.4
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    • pp.12-14
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    • 2006
  • YBCO coated conductors have been fabricated by the reel-to-reel processing using TFA-MOD method. In this work, the fluorine-free Y & Cu precursor solution was synthesized to shorten the calcining time by reducing the evolution of HF gas, thus the meter-long YBCO precursor films can be made within few hours by the continuous slot-die coating & calcination step using the F-free Y & Cu precursor solution. The annealing step was followed to make the YBCO films by the reel-to-reel method with the vertical gas flow system onto the moving tape. To increase the growth rate of the YBCO films by enhancing the removal of HF gas, the low total pressure was adopted in the annealing processing. And the water partial pressure and the oxygen partial pressure were varied to optimize the growth conditions of the MOD-YBCO films on the buffered metal tape. FE-SEM and XRD were used to investigate the surface morphologies and the texture of the meter-long YBCO films. The end-to-end critical current $(I_c)$ of 63A/cm-width and the critical current density $(J_c)$of $0.9MA/cm^2$ with the thickness of $0.7{\mu}m$ were obtained in the 0.42m long coated conductor.

Fiber-Optic Pressure Sensor Using a Rugate-Structured Porous Silicon Diaphragm Coated with PMMA (PMMA가 코팅된 주름 구조를 갖는 다공성규소 격판을 이용한 광섬유 압력센서)

  • Lee, Ki-Won;Cho, So-Yeon
    • Journal of Sensor Science and Technology
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    • v.22 no.3
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    • pp.227-232
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    • 2013
  • In this research, fiber-optic pressure sensors were fabricated with rugate-structured porous silicon (RPS) diaphragms coated with PMMA (Polymethyl-Methacrylate). The reflectance spectrum of the PMMA/RPS diaphragm was almost the same as that of uncoated RPS diaphragm. However the mechanical strength of the PMMA/RPS diaphragm increased more than that of the uncoated diaphragm. As a result, the fiber-optic sensor fabricated with PMMA/RPS diaphragm could successfully detect more high pressure difference without diaphragm damage than the highest detectable pressure difference of the sensor with normal RPS diaphragm. The response data of the fiber-optic sensor recorded as a function of pressure difference were fitted by theoretical curves. During this process, elastic moduli of the used PMMA/RPS diaphragms were obtained numerically. The dynamic response properties of the fiber-optic sensor were also investigated under continuous variation of the pressure difference conditions.

A Study on the Coated Characteristics of Ceramic Tools (코팅공구의 절삭성능에 관한 연구)

  • 유봉환
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.96-101
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    • 2000
  • Ceramic, PCD and CBN tools are available for the difficult-to-cut-materials such as hardened carbon tool steel, stainless steel, Inconel 718 and etc.. Ceramic toolsare likely to be chipped and abruptly broken before the appearance of normal wear in turning. Ther2efore ceramic tools are suitable for continuous cut in turning not for intermittent in milling. In this study, TiN/TiCN multi-layer coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting speed owing to TiN/TiCN multi-layer coating in Arc Ion Plating of PVD method.

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Determination of the mechanical properties of the coated layer in the sheet metal using load-displacement curve by nanoindentation technique (나노 인덴테이션의 하중-변위 곡선을 이용한 표면처리강판 코팅층의 기계적 특성 결정)

  • Ko Y. H.;Lee J. M.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.148-151
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    • 2004
  • Mechanical properties such as Young's modulus and hardness of thin film in coated steel are difficult to determine by nano-indentation from the conventional analysis using the load-displacement curve. Therefore, an analysis of the nano-indentation loading curve was used to determine the Young's modulus, hardness and strain hardening exponent. A new method is recently being developed for plasticity properties of materials from nano-indentation. Elastic modulus of the thin films shows relatively small influence whereas yield strength and strain hardening are found to have significant effect on measured data. The load-displacement behavior of material tested with a Berkovich indenter and nano-indentation continuous stiffness method is used to measure the modulus and hardness through thin films.

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Development of a robot system for removing top dross on a zinc pot (용융아연욕 부유물 제거용 로봇시스템 개발)

  • 임태균;박상덕;이옥산
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1488-1491
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    • 1996
  • Throughout CGL(Continuous Galvanizing Line) in steel works, zinc-coated steel sheets are produced which are used where long-running corrosion resistivity is required. During the galvanizing process, top dross is created and floated on the zinc pot. Because the dross leaves ill patterns on the coated sheets, it is removed manually with shovel-like tools in about twenty minutes. Because, however, the working environment is very noisy, hot and harmful to human workers, a robot system is developed and implemented on a real plant to automatically remove the top dross. It consists of a robot and its carriage system, a pot level sensor, a system controller, and special tools to collect, pick up, and put the top dross into a dross waste basket. A system software is developed to monitor the system status. A series of tests were performed to verify the robot motion and adaptation to working conditions, and proved successful work.

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On the use of an acoustic sensor for measuring the level of a zinc pot (용융아연욕 탕면 높이 측정을 위한 초음파 센서의 사용에 관하여)

  • 박상덕;임태균;이옥산
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.836-839
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    • 1996
  • Throughout CGL (Continuous Galvanizing Line) in steel works, zinc-coated steel sheets are produced which are used where long-running corrosion resistivity is required. During the galvanizing process, top dross is created and floated on the zinc pot. Because the dross leaves ill patterns on the coated sheets, a robot system is developed to automatically collect and remove the top dross. It consists of a robot and its carriage system, a pot level sensor, a system controller, and special robot tools. For the first time the level of zinc pot must be measured and fed back to the robot controller to avoid submersion of the robot hand into the hot zinc pot. In this paper, acoustic distance sensor is tested as a candidate for the pot level sensor in the view point of hot environment. Some considerations on the use of the acoustic distance sensor will be denoted.

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Influence of Applied Pressure on the Microstructure of NCG Reinforced MMC Fabricated by Squeeze Casting (용탕단조법으로 제조된 니켈코팅흑연화이버 강화 금속복합재료의 미세조직에 대한 가압력의 영향)

  • Ryu, Yong-Mun;Yoon, Eui-Park
    • Journal of Korea Foundry Society
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    • v.19 no.1
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    • pp.66-70
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    • 1999
  • In order to increase the wettability between ceramic fiber and metal matrix, ceramic fibers are generally coated with metal. In this paper, we examined how the nickel layers coated on continuous graphite fiber to increase the wettability are affected with variation applied pressure. In order to examine the behavior of nickel layer with variation of applied pressure, microstructure and nickel mapping of composites were investigated with SEM, and tensile properties of the composite were tested with UTM. As the applied pressure increases, nickel layers were resolved into the aluminum matrix and ultimate tensile strength of the composite decreased.

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Determination of the Mechanical Properties of the Coated Layer in the Sheet Metal Using Load-Displacement Curve by Nanoindentation Technique (나노 인덴테이션의 하중-변위 곡선을 이용한 용융아연도금 강판 코팅층의 기계적 특성 결정)

  • Ko Y. H;Lee J. M;Kim B. M
    • Transactions of Materials Processing
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    • v.13 no.8
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    • pp.731-737
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    • 2004
  • Mechanical properties such as Young's modulus and hardness of thin film in coated steel are difficult to determine by nano-indentation from the conventional analysis using the load-displacement curve. Therefore, an analysis of the nano-indentation loading-unloading curve was used to determine the Young's modulus, hardness. A new method is recently being developed for elastic-plastic properties of materials from nano-indentation. Elastic modulus of the thin films shows relatively small influence whereas yield strength is found to have significant effect on measured data. The load-displacement curves of material tested with a Berkovich indenter and nano-indentation continuous stiffness method is used to measure the modulus and hardness through thin films, and then these are computed using the analysis procedure. The developed neural networks apply also to obtain reliable mechanical properties.