• Title/Summary/Keyword: Continuous Fluid

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Optimal Machining Condition of Drying Turning (건조 선삭의 최적 가공 조건)

  • Jang, S.S.;Lee, J.I.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.4
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    • pp.49-55
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    • 2011
  • Recently, various efforts to make more speedy and precision machine tool to improve productivity and also various efforts to solve environmental problem are going on, so that dry cutting in manufacturing industry, which needs environmental conscious design and development of manufacturing technique, is becoming a very important assignment to solve. Because dry cutting does not use cutting fluid, we need other methods that can be used instead of cutting fluid, which does cooling, lubricating, chip washing, and anti-corrosion. Especially, because turning is a continuous work, the consideration of tool life and surface roughness due to continuous heat and poor lubrication is important. The purposes of this paper are the consideration of how well the compressed air can work instead of cutting fluid, and also the development of the method to select the optimum machining condition by the minimum numbers of experiments through the Taguchi method.

A Numerical Study on the Flow Fields in the Continuous Casting Mold with Electromagnetic Brake (EMBR이 적용된 연속주조 몰드 내부에서의 유동장 해석)

  • Ha M. Y.;Lee H. G.
    • Journal of computational fluids engineering
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    • v.4 no.2
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    • pp.47-56
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    • 1999
  • We developed a computer program to simulate the flow field in the presence of electro-magnetic fields. The steady, two-dimensional conservation equations for mass and momentum were solved simultaneously with Maxwell equations for electro-magnetic fields. Using this program, a numerical analysis was carried out to analyze the fluid flow in the continuous casting mold with electromagnetic brake. The effects of magnetic fields size, nozzle angle and EMBR yoke position on the flow fields in the continuous casting were investigated in the present study. The flow fields with EMBR were compared with those without EMBR. We also investigated the distribution of tracer concentration as a function of time in order to calculate their residence time in the mold with EMBR. By controlling the flow fields properly using EMBR, we can prevent the direct flow impaction on the wall which can give a damage on the mold surface and reduce surface defects of stainless steel sheet products.

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Cutting Characteristics of Dry Turning Using Compressed Air (압축공기를 이용한 건식 선삭가공의 절삭특성)

  • Song Chun-Sam;Kim Joo-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.8-14
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    • 2005
  • The purposes of using cutting fluid during cutting have been cooling, lubricating, chip washing, and anti-corroding. However, the present manufacturing industry restricts the use of cutting fluid because cutting fluid contains poisonous substances which are harmful to the human body. Therefore dry cutting becomes an unavoidable assignment and a lot of researches have studied cutting methods without using cutting fluid. Because dry turning is a continuous work, tools life is reduced by continuous heat generation and surface gets rough due to reduced lubrication, so it is important to consider these situations. In this paper, the way of selecting the optimal machining condition by the minimum number of experiments and the effectiveness of using compressed air in high hardness materials through Taguchi method have been found. Dry cutting using compressed air showed better cutting characteristics than normal dry cutting with respect to by cutting force, tool wear, and surface roughness. Also, the optimal machining condition f3r dry cutting using compressed air could be selected through Taguchi method.

Natural vibrations and hydroelastic stability of laminated composite circular cylindrical shells

  • Bochkareva, Sergey A.;Lekomtsev, Sergey V.
    • Structural Engineering and Mechanics
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    • v.81 no.6
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    • pp.769-780
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    • 2022
  • This paper studies the dynamic behavior of laminated composite circular cylindrical shells interacting with a fluid. The mathematical formulation of the dynamic problem for an elastic body is developed based on the variational principle of virtual displacements and the relations of linear elasticity theory. The behavior of an ideal compressible fluid is described by the potential theory, the equations of which together with boundary conditions are transformed to a weak form. The hydrodynamic pressure exerted by the fluid on the internal surface of the shell is calculated according to the linearized Bernoulli equation. The numerical implementation of the mathematical formulation has been done using the semi-analytical finite element method. The influence of the ply angle and lay-up configurations of laminated composites on the natural vibration frequencies and the hydroelastic stability boundary have been analyzed for shells with different geometrical dimensions and under different kinematic boundary conditions set at their edges. It has been found that the optimal value of the ply angle depends on the level of filling of the shell with a fluid. The obtained results support the view that by choosing the optimal configuration of the layered composite material it is possible to change upwards or downwards the frequency and mode shape, as well as the critical velocity for stability loss over a wide range.

CFD aided design of the continuous casting tundish (전산유체기법을 이용한 연속주조 Tundish 의 형상 설계)

  • Cho J. R.;Ha M. Y.;Lee S. W.
    • Journal of computational fluids engineering
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    • v.2 no.1
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    • pp.117-128
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    • 1997
  • Effects of dam and weir on the fluid flow and behavior of inclusions in the continuous casting tundish have been studied using the CFD (Computational Fluid Dynamics) technique. Inclusions affecting the quality of steel products have been considered to be passive: the fluid flow has been obtained for unstaggered grid points defined on body-fitted generalized cuvilinear coordinates with no attention on inclusions, and the spatial propagation of inclusions has been determined by using the flow field data. The result show that the dam and weir direct the flow to the free surface and increase the residence time of inclusions significantly, and thereby that inclusions have much more chance to be floated to the free surface of the tundish where it is eliminated. It is also found that they offer more margin on the geometric design of exit nozzles connected to moulds. This finding is particularly important for twin casting operations where the quality of steel products from the two moulds be kept uniformly.

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Study of the Driving Characteristics in the Magnetic Fluid Linear Pump by AC Operating Currents (Magnetic Fluid Linear Pump의 AC 전류에 의한 운전 특성에 관한 연구)

  • Park Gwan Soo;Seo Kang
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.3
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    • pp.111-119
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    • 2005
  • In the magnetic fluid linear pump, the pumping forces and pumping speed mainly depend on the current patterns. In this research, a new design to reduce the discontinuities of the pumping forces of the MFLP was studied. Continuous pumping of the newly designed MFLP by using AC current increases pumping efficiency and reduces the pumping force. Forming shapes of the magnetic fluid at the intermediate state were computed and compared to measurement. Since the back flow of the fluid is reduced remarkably, 4 yoke's AC driving is more efficient than 7 yoke's DC driving. The size, weight and pumping discontinuity are also reduced.

Three-dimensional Numerical Modeling of Fluid Flow and Heat Transfer in Continuously Cast Billets (연속주조 빌렛의 3차원 열 및 유동해석)

  • Lee, Sung-Yoon;Lee, Sang-Mok;Park, Joong-Kil;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.20 no.5
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    • pp.290-299
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    • 2000
  • A three-dimensional model was developed in order to simulate heat and fluid flow of a continuous casting billet. The model was coded with the general-purpose CFD program FIDAP, using the finite element method. The present model consists of 2 individual calculation schemes, named model 1 and model 2. Mold region only was calculated to check the pouring stream through submerged nozzle with model 1. Entire region, which consists of mold, secondary cooling, radiation cooling was calculated to predict crater end position, temperature profile and solid shell profile(model 2). Standard $k-{\bullet}\hat{A}$ turbulence model has been applied to simulate the turbulent flow induced by submerged nozzle. Enthalpy method was adopted for the latent heat of solidification. Fluid flow in mushy zone was treated using variable viscosity approach. The more casting speed and superheat increased, the more metallurgical length increased. The shell thickness at the mold exit is proved to be mainly controlled by superheat by the present simulation. It may be concluded that the present model can be successfully applied far the prediction of heat and fluid flow behavior in the continuous casting process.

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An Experiment for determining Electrical Conductivity in Modelholes using Continuous Measurement System (공내수 전기전도도의 자동측정시스템 구축을 위한 실험)

  • 김영화;박정빈;임헌태
    • The Journal of Engineering Geology
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    • v.13 no.3
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    • pp.281-292
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    • 2003
  • We setup a continuous measurement system for electrical conductivity of fluid in a model borehole and verified the basic environments in electrical conductivity measurement for estimating hydraulic constants. The experiment was made by monitoring the conductivity change within the hole using NaCI solution of different salinities and incoming formation fluid using distilled water. The experiment was made under the state of constant flow rate by maintaining balance between inflow and outflow. Conductivity variation features were observed by controlling salinity contrasts and temperature differences between fluid within the hole and incoming formation fluid. flow rate and the location of inlet and outlet. The results of the experiment show well the role of each affecting factor on the conductivity distribution. and suggest appropriate environments for conductivity measurements. It is considered that the basis of the conductivity measurement for henceforward laboratory model and/or in-situ borehole experiment has been prepared.

The Experiences of Pump-driven Continuous Venovenous Hemofiltration Therapy in Pediatric Patients (소아에서 펌프를 이용한 지속적 정정맥 여과법을 시행한 경험 3례)

  • Lim Yean-Jung;Hahn Hye-Won;Lee Byung-Sun;Park Young-Seo
    • Childhood Kidney Diseases
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    • v.6 no.2
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    • pp.251-258
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    • 2002
  • We report the experiences of pump-driven continuous venovenous hemofiltration therapy in three children with acute renal failure. The all three patients required mechanical ventilation and needed the support of vasopressors. Renal replacement therapy was needed to meet the metabolic and fluid balance, but intermittent hemodialysis and peritoneal dialysis were not feasible because of hemodynamic instability and concurrent infection. We instituted pump-driven continuous venovenous hemofiltratlon (CVVH), and immediate improvement of pulmonary edema and successful removal of retained fluid were observed. Urea clearance also was satisfactory. During the filter running time, significant thromboembolic event or rapid drop of systemic blood pressure were absent. We concluded that the CVVH is an effective and safe method of renal support for critically ill pediatric patient.

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