• 한국재료학회지
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• 제34권7호
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• pp.355-362
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• 2024

AR (alkali resistant)-glass fibers were developed to provide better alkali resistance, but there is currently no research on AR-glass fiber manufacturing. In this study, we fabricated glass fiber from AR-glass using a continuous spinning process with 40 wt% refused coal ore. To confirm the melting properties of the marble glass, raw material was put into a (platinum) Pt crucible and melted at temperatures up to 1,650 ℃ for 2 h and then annealed. To confirm the transparent clear marble glass, visible transmittance was measured and the fiber spinning condition was investigated by high temperature viscosity measurement. A change in diameter was observed according to winding speed in the range of 100 to 700 rpm. We also checked the change in diameter as a function of fiberizing temperature in the range of 1,240 to 1,340 ℃. As winding speed increased at constant temperature, fiber diameter tended to decrease. However, at fiberizing temperature at constant winding speed, fiber diameter tended to increase. The properties of the prepared spinning fibers were confirmed by optical microscope, tensile strength, modulus and alkali-resistance tests.

• 한국섬유공학회:학술대회논문집
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• 한국섬유공학회 2003년도 봄 학술발표회 논문집
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• pp.394-395
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• 2003

絲(bundle)와 구성섬유(fiber)간의 인장물성 관계를 규명하기 위한 연구는 오래전부터 계속되어 왔다[1-4]. 그러나, 과거의 연구들은 주로 면사와 같은 단섬유(short staple)를 중심으로 이루어졌으며, 합성섬유와 같은 장섬유(continuous filament)의 경우 불균제가 작다는 이유로 스테이플에 비해 소홀시 되어왔다. 조사에 의하면 합성섬유도 생산국 및 제조사에 따른 絲의 인장물성은 큰 차이를 나타내므로[5], 필라멘트의 인장물성에 대한 연구의 중요성도 간과할 수 없다. (중략)

• Composites Research
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• 제14권2호
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• pp.8-12
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• 2001

필라멘트 와인딩 공법(filament winding process)은 회전하는 맨드렐에 로빙(roving)형태의 연속섬유를 감는 비교적 간단한 공정이다. 이것은 저장탱크, 화학용 파이프, 그리고 다른 산업에 사용되는 안정적이고 다양한 공법이다. 본 연구에서는 split disk test 치구와 dress disk test 치구에 의한 필라멘트 와인딩 링 시편의 인장강도 값을 실험에서 얻어진 결과와 혼합법칙에 의해 얻어진 이론적인 값을 비교하였다. 이 논문의 목적은 필라멘트 와인딩 구조물의 인장 특성 평가에 대한 적합한 시험법을 제안하고 있는 것이다. dress disk test 치구로 시험한 링 시험편의 인장강도는 split disk test 치구의 모서리 부분에서 발생하는 응력집중 때문에 split disk test의 시험 결과보다 이론적인 인장강도 간에 잘 근절함을 보여준다. 이 실험 결과 시험 치구의 기하학적 형상과 섬유의 연속성, 섬유 장력 그리고 시험편의 응력 집중에 영향은 받음을 알 수 있었다.

• Composites Research
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• 제14권6호
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• pp.24-31
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• 2001

필라멘트 와인딩 연소관의 제작에 있어서 라이너 표면의 형상과 와인딩되는 섬유각도는 제작 공정상의 편의와 제작 후 구조물의 성능에 큰 영향을 미친다. 본 연구에서는 두 개의 반구를 합친 험상의 라이너 위에 와인딩된 로켓 연소관의 유한 요소 해석을 수행하였다. 32개의 스트레인 게이지를 표면에 부탁한 후 수압실험을 실시하여 유만 요소 해석 과정을 검증하였고, 웨이퍼(wafer)를 통한 국부적 보강 방법에 대한 해석을 수행하였다. 파손에 따른 재료의 비선형 거동을 고려한 점진적 파손 해석을 통해 연소관의 과열 압력과 취약부위에 대한 연구를 수행하였다.

• 한국기계가공학회지
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• 제16권4호
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• pp.97-103
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• 2017

The objective of this study is to develop and commercialize an on-board fuel storage system for CNG vehicles. A type 4 vessel is made of resin-impregnated continuous filament windings on a polyamide (PA6) liner. In particular, this study localized the PA6 liner's fabrication and development. To analyze the filament winding, a specimen test was performed, and the results were verified values obtained using finite element analysis. In this study, the filament winding and fibers were optimized for a 207 bar composite cylinder in a compressed natural gas vehicle.

• 한국재료학회지
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• 제27권1호
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• pp.43-47
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• 2017

E (Electric) -glass fibers are the most widely used glass fibers, taking up 90 % of the long glass fiber market. However, very few papers have appeared on the physical characteristics of E-glass fibers and how they depend on the fiberizing temperature of fiber spinning. Glass fiber was fabricated via continuous spinning process using bulk E-glass. In order to fabricate the E-glass specimen, raw materials were put into a Pt crucible and melted at $1550^{\circ}C$ for 2hrs; mixture was then annealed at $621{\pm}10^{\circ}C$ for 2hrs. The transmittance and adaptable temperature for spinning of the bulk marble glass were characterized using a UV-visible spectrometer and a viscometer. Continuous spinning was carried out using direct melting spinning equipment as a function of the fiberizing temperature in the range of $1175{\sim}1250^{\circ}C$, while the winder speed was fixed at 500 rpm. Subsequently we investigated the physical properties of the E-glass fiber. The average diameter of the synthesized glass fiber was measured by optical microscope. The mechanical properties of the fiber were confirmed using a UTM (universal materials testing machine); the maximum tensile strength was measured and found to be $1843{\pm}449MPa$ at $1225^{\circ}C$.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2004년도 추계학술발표대회 논문집
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• pp.241-245
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• 2004

Among the various manufacturing processes of composites, the tape lay-up process of thermoset prepreg has many advantages compared to autoclave or hot press forming. It has a high potential to process automation and continuous fabrication .. Fiber placement developed as a logical combination of filament winding and automated tape placement to overcome some of the limitations of each manufacturing method. Fiber placement uses a compaction device to apply direct contact between the incoming materials in the fiber placement head and Heat is added to the materials at the nip point of the compaction roller. This paper will discuss property of thermoset composite as compaction and heat effect in Automated fiber placement

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2017년도 제48회 춘계학술대회논문집
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• pp.835-837
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• 2017

본 연구에서는 필라멘트 와인딩을 이용한 원통형 복합재 격자구조체의 제작 공정을 서술하였다. 원통형 복합재 격자구조체는 크게 네 단계의 제작 공정을 통해 제작된다. 격자 형상을 갖는 실리콘 금형을 맨드릴에 설치하고 연속 섬유를 실리콘 금형 위에 와인딩 한다. 섬유의 와인딩 후 모든 영역에서 동일한 두께를 갖도록 섬유 교차부의 압착 공정을 수행한다. 마지막으로 복합재 격자구조체를 오븐에서 경화하고 금형을 탈형한다. 제작된 제품의 치수는 설계 사양과 비교하여 2.4%의 오차가 발생하는 것을 확인하였다.

• 한국산업보건학회지
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• 제9권2호
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• pp.158-166
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• 1999

The purpose of this study was to investigate the correlation between airborne total dust and man-made mineral fibers (MMMF), and to estimate total dust concentration to maintain below the American Conference of Governmental Industrial Hygienists (ACGIH) Threshold Limit Value (TLV$^{(R)}$) for the MMMF. The regression coefficients between airborne total dust concentrations and fiber concentrations determined in the industries producing glass fibers, rock wool. refractory ceramic and continuous filament glass fibers products were 0.41, 0.42, 0.20 and 0.19, respectively. The size characteristics of fibers as well as the amounts of contaminated non-fibrous dusts could affect the correlation intensities. When total dust and fiber exposure data were compared with the occupational exposure limits, there was a large gap between two evaluation results. The regression coefficient between total dust and fiber data was increased ($r^2=0.88$) in the process of insulation installation generating in the higher levels of glass or rock wool fibers. In this case, an estimated total dust concentration of glass wool or rock wool fibers complying with the ACGIH TLV (1 f/cc) was $1.7mg/m^3$. In conclusion, the total dust and fibers concentrations was highly correlated at the higher exposure levels so that total dust-monitoring data could be used to control simply and economically and to estimate worker's exposure to fibers.

• 한국재료학회지
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• 제28권12호
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• pp.763-768
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• 2018

In this study, glass fibers are fabricated via a continuous spinning process using manganese slag, steel slag, and silica stone. To fabricate the glass fibers, raw materials are put into an alumina crucible, melted at $1550^{\circ}C$ for 2 hrs, and then annealed at $600^{\circ}C$ for 2 hrs. We obtain a black colored glass. We identify the non-crystalline nature of the glass using an XRD(x-ray diffractometer) graph. An adaptable temperature for spinning of the bulk marble glass is characterized using a high temperature viscometer. Spinning is carried out using direct melting spinning equipment as a function of the fiberizing temperature in the range of $1109^{\circ}C$ to $1166^{\circ}C$, while the winder speed is in the range of 100rpm to 250rpm. We investigate the various properties of glass fibers. The average diameters of the glass fibers are measured by optical microscope and FE-SEM. The average diameter of the glass fibers is $73{\mu}m$ at 100rpm, $65{\mu}m$ at 150rpm, $55{\mu}m$ at 200rpm, and $45{\mu}m$ at 250rpm. The mechanical properties of the fibers are confirmed using a UTM(Universal materials testing machine). The average tensile strength of the glass fibers is 21MPa at 100rpm, 31MPa at 150rpm, 34MPa at 200rpm, and 45MPa at 250rpm.