• 한국공작기계학회논문집
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• 제15권6호
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• pp.76-81
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• 2006

In this paper, profile error measurement method of a turbine blade using 3D-scanner is developed. The method begins with scanning the upper and lower sides of the blade on which three small balls are attached, and constructs a solid measurement model by registering the two scanned surfaces. Airfoils are derived from the model at each interval by intersecting it with a plane, and arranged with design airfoils. The $2^2$ factorial design search method is engaged in arranging the two airfoils, from which the main blade parameters including the edge radius are computed. The developed measurement technique is applied to practical blade manufacturing and validates its effectiveness.

• 한국기계가공학회지
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• 제10권6호
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• pp.9-15
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• 2011

Any relative deformation between the cutting tool and the workpiece at machining point results directly in geometric and dimensional errors. The sources of relative deformations between the cutting tool and the workpiece at the contact point may be due to vibration, thermal deformation and cutting forces. In this paper, geometric error prediction of workpiece in turning has been investigated. To reach this goal, turning experiments are carried out according to selected cutting conditions. The variable cutting conditions are cutting speed, depth of cut and feed rate. The results will be useful as a guidance to select cutting conditions to improve the geometrical accuracy.

• 제어로봇시스템학회논문지
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• 제3권3호
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• pp.289-296
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• 1997

In this paper, a method has been proposed for error measurement/diagnosis of CNC machine tools using the ball link bar on three dimensional space. For the circular motion error measurement, deviation between the desired and actual test path has been measured and analysed using a new type of ball link which incorporates ideal three point contact between reference balls and sockets. Computer program for the error evaluation has been developed and implemented under PC environment. Using the developed program, the circular test data on a CNC machine tool have been analysed, and thus, machine tool errors were effectively evaluated.

• 한국정밀공학회지
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• 제20권7호
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• pp.70-77
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• 2003

The centerless through-feed grinding is performed by passing the workpiece between the grinding wheel and the regulating wheel. So, the amount of removed material around the leading end, of the workpiece is always more than that around the trailing end until the leading end leaves the grinding wheel. Because of this, there are differences in diameters along the workpiece axis during grinding, and workpiece axis is not parallel to the grinding wheel axis and the contact lines between the workpiece and wheels. Thus the ground workpiece shows tapering error inherently. To eliminate this error, the workpiece axis must be kept to be parallel to the grinding wheel axis. And, the direction of the workpiece axis can be controlled by the work-rest blade. Therefore, the effects of work-rest blade inclination angle on the through-feed centerless ground part are investigated in this study. As a result, it is found that there is a positive inclination angle of the work-rest blade for minimizing the tapering error of a ground workpiece.

• 한국항공우주학회지
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• 제41권5호
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• pp.350-356
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• 2013

먼거리에서 접촉하지 않고 측정할 수 있다는 장점으로 인해 사진계측은 항공분야에서도 널리 활용되고 있다. 본 연구에서는 한 대의 카메라로 6자유도 해석을 수행하는 사진계측에서 발생할 수 있는 오차를 분석하였다. 사진계측의 오차 분석 프로그램을 개발하였으며, 사진계측 문제를 공선조건에 기반한 기하학적 문제로 변환하여 프로그램을 검증하였다. 각 좌표계간 6자유도 해석을 위해 필요한 카메라 포즈에 대한 통계량은 정규분포한다는 것을 수치실험을 통해 유추할 수 있었으며, 모표준편차를 이용하여 사진계측의 오차를 정량화하였다.

• 전자공학회논문지SC
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• 제43권1호
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• pp.1-6
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• 2006

경면물체의 형상과 두께를 측정하는데 있어 접촉식 센서가 가지고 있는 문제점을 해결하기 위해 홀로그램 레이저 다이오드와 자동 전력 제어를 이용하여 성능이 좋은 비접촉식 광센서를 개발하였다. 접촉식 센서에서는 센서 프로브가 측정 대상체와 계속해 접촉하므로 프로브의 마모로 인한 측정왜곡이 발생하게 된다. 이를 극복하기 위해 플라스틱렌즈와 CD 플레이어의 광학 픽업장치를 홀로그램 레이저로 구성하는 저가의 비접촉 센서를 제안한다. 비접촉식 광센서는 대상물체 쪽으로 움직이면서 포커스 에러 신호를 얻어 투명판의 형상과 두께를 측정할 수 있다. 센서 내부 온도를 ${\pm}0.1^{\circ}$ 제어한 상태에서 다수의 실험 측정을 수행하여 ${\pm}2{mu}m$의 측정 오차를 가지는 우수한 결과를 보이고 있다.

• 대한기계학회논문집A
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• 제39권6호
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• pp.583-588
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• 2015

완전접촉 문제를 이론적으로 해석하기 위해서 점근해법이 많이 사용된다. 점근해로서의 응력장은 특이항 만으로 구성되므로 접촉경계로부터 멀어질수록 정확도가 감소한다. 이에 반해 유한요소해석 방법은 요소크기의 제한으로 인해 완전접촉 문제에서의 응력특이성을 엄밀히 표현할 수 없다. 따라서 본 연구에서는 이론적 해법을 보조하고 또 그와 비교하기 위해 응착접촉 상태에 있는 완전접촉 문제를 이론적으로 해석한 후, 모아레 실험 및 유한요소해석 방법으로 접촉부 부근의 응력장을 분석하였다. 실험은 알루미늄과 구리 합금을 접촉각 $120^{\circ}$, $135^{\circ}C$로 가공하여 수행하였으며 모아레 무늬로부터 얻은 변위장과 유한요소해석을 수행한 결과와 비교하였다. 이로부터 타당성이 확보된 수치적 방법을 이용하여 실험조건에서의 일반화 응력확대계수와 접촉부 응력장을 구하여 이론 해와 비교하였으며, 접촉경계로부터 멀어질 때 나타나는 이론과 수치 해의 차이를 분석하였다.

• 한국전산구조공학회논문집
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• 제36권2호
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• pp.121-130
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• 2023

기어의 구조 안정성 및 치물림 성능을 분석하기 위하여 유한요소해석이 널리 사용된다. 본 연구에서는 스퍼 기어의 유한요소 모델링 조건이 해석 결과 및 간소화 효과에 미치는 영향을 분석하였다. 기어 구조 해석의 간소화 방법으로 기어 몸체 및 잇수 간소화, 요소망 생성 방식, 접촉 및 마찰 조건, 해석 조건 등을 선정하였다. 기어의 성능해석 지표로써 1주기의 기어 치물림 사이클 동안의 정전달 오차를 계산하였고, 간소화 지표로써 해석 소요 시간을 측정하였다. 유한요소해석을 통해 치물림 주기에 따른 접촉 응력 분포 및 변화 양상을 확인하였다. 모델링 조건에 따라 최대 전달 오차와 해석 소요 시간에 차이를 확인하고 원인을 분석하였다.

• Smart Structures and Systems
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• 제25권2호
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• pp.135-153
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• 2020

There has been a sustained interest towards the non-contact structural displacement measurement by means of videogrammetric technique. On the way forward, one of the major concerns is the spurious image drift induced by temperature variation. This study therefore carries out an investigation into the temperature effect of videogrammetric technique, focusing on the exploration of the mechanism behind the temperature effect and the elimination of the temperature-caused measurement error. 2D videogrammetric measurement tests under monotonic or cyclic temperature variation are first performed. Features of measurement error and the casual relationship between temperature variation and measurement error are then studied. The variation of the temperature of digital camera is identified as the main cause of measurement error. An excellent linear relationship between them is revealed. After that, camera parameters are extracted from the mapping between world coordinates and pixels coordinates of the calibration targets. The coordinates of principle point and focal lengths show variations well correlated with temperature variation. The measurement error is thought to be an outcome mainly attributed to the variation of the coordinates of principle point. An approach for eliminating temperature-caused measurement error is finally proposed. Correlation models between camera parameters and temperature are formulated. Thereby, camera parameters under different temperature conditions can be predicted and the camera projective matrix can be updated accordingly. By reconstructing the world coordinates with the updated camera projective matrix, the temperature-caused measurement error is eliminated. A satisfactory performance has been achieved by the proposed approach in eliminating the temperature-caused measurement error.

• Membrane and Water Treatment
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• 제9권5호
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• pp.363-371
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• 2018

In this work, it was investigated the usability of artificial bee colony (ABC) and genetic algorithm (GA) in modeling adsorption of Co(II) onto drinking water treatment sludge (DWTS). DWTS, obtained as inevitable byproduct at the end of drinking water treatment stages, was used as an adsorbent without any physical or chemical pre-treatment in the adsorption experiments. Firstly, DWTS was characterized employing various analytical procedures such as elemental, FT-IR, SEM-EDS, XRD, XRF and TGA/DTA analysis. Then, adsorption experiments were carried out in a batch system and DWTS's Co(II) removal potential was modelled via ABC and GA methods considering the effects of certain experimental parameters (initial pH, contact time, initial Co(II) concentration, DWTS dosage) called as the input parameters. The accuracy of ABC and GA method was determined and these methods were applied to four different functions: quadratic, exponential, linear and power. Some statistical indices (sum square error, root mean square error, mean absolute error, average relative error, and determination coefficient) were used to evaluate the performance of these models. The ABC and GA method with quadratic forms obtained better prediction. As a result, it was shown ABC and GA can be used optimization of the regression function coefficients in modeling adsorption experiments.