• Title/Summary/Keyword: Contact Stress Distribution

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Evaluation of Residual Stress of railway wheel (차륜/래일 접촉에 의한 차륜의 잔류응력 평가)

  • Seo Jung-Won;Goo Byeung-Choon;Chung Heung-Chai
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.668-673
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    • 2003
  • A wheel and axle failure can cause a derailment with its attendant loss of life and property. The service conditions of railway vehicles have become severe in recent years due to a general increase in operating speeds. Damages of railway wheel are a spalling by wheel/rail contact and thermal crack by braking heat etc. One of the main source of damage is a residual stress. therefore it is important to evaluate exactly. A Residual stress of wheel is formed at the process of heat treatment when manufacturing. it is changed by contact stress developed by wheel/rail contact. Distributions of residual stress vary according to a magnitude of wheel load, a magnitude of friction when acceleration and deceleration. The objective of this paper is to estimate the influence of wheel motion on the residual stress distribution in the vicinity of the running surface.

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Wheel-Rail Contact Analysis considering the Deformation of Wheel and Axle (차륜 및 차축의 변형을 고려한 차륜-레일 접촉해석)

  • Choi, Ha-Young;Lee, Dong-Hyong;You, Won-Hee;Lee, Jong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.20-27
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    • 2010
  • A precise evaluation of the contact position and the distribution of contact pressure in a wheel-rail interface analysis is one of the most important procedures to predict fatigue life and wear of wheel and rail. This paper presents the analysis result of finite element method(FEM) to investigate how the deformation of a wheelset, which is the assembly of wheel and axle of a railroad vehicle, affect the contact analysis of wheel and rail. 3D-FEM was used to analyze three contact models; a model with only wheel, a model with wheelset, and a model with simplified wheel and rail geometry. The analysis result of the contact position and the distribution of contact pressure are discussed. It is shown that the analysis results of a model with wheelset represent largest value with respect to contact pressure and contact stress. Furthermore, it is found that the distribution of contact pressure and the contact position is highly affected by the deformation of wheel and axle. It is concluded that the deformation of axle should be considered to evaluate the exact contact parameters in a wheel-rail contact analysis.

A Study on the Contact Force and Temperature Distribution of Lip Seals (립실의 접촉력 및 온도분포 해석에 관한 연구)

  • 김청균;전인기;김종억
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1559-1566
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    • 1994
  • Using the finite element method, the contact force, contact band width and temperature distribution of lip seals analyzed for the interference including some nonlinearities such as material nonlinearity, geometrical nonlinearity and nonlinear contact boundary condition. The calculated results showed that the contact stress concentrated on the contact zone between the garter spring and the rubber toward the flex side, the contact edge of lip seals. The high contact forces due to the increased interference separate the sealing gap between the lip edge and the rotating shaft. This may lead to leak the sealed oil.

Prediction of Stress Distribution in the Ceramic Femoral Head after Total Hip Replacement (인공고관절 치환술 후 세라믹 대퇴골두에서 발생하는 응력분포 예측)

  • Han, Sung-Min;Chu, Jun-Uk;Song, Kang-Il;Park, Sung-Hee;Choi, Jae-Bong;Kim, Jung-Sung;Suh, Jun-Kyo Francis;Choi, Kui-Won;Youn, In-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.680-685
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    • 2012
  • Ceramic femoral heads are now widely used in Total Hip Replacement (THR). Due to their high biocompatibility and low ductility, ceramic femoral heads are considered to be suitable for young and active patients. However, as in testing the mechanical stability of the femoral head, the conventional proof test (standard ISO 7206-10) has its limit of showing axisymmetric stress distribution on the contact surface, while non-uniformed stress distribution is expected after THR. Since non-uniformed stress distribution can result in the increased probability of ceramic femoral head fracture, it is considerable to evaluate the stress distribution in vivo-like conditions. Therefore, this study simulated the ceramic femoral heads under in vivo-like conditions using finite element method. The maximum stress decreased when increasing the size of the femoral head and stress distribution was concentrated on superior contact surface of the taper region.

Contact non-linear finite element model analysis of initial stability of mini implant (접촉 유한요소모델을 이용한 미니 임플란트의 초기 응력분포 연구)

  • Yoon, Hyun-Joo;Jung, Ui-Won;Lee, Jong-Suk;Kim, Chang-Sung;Kim, Jung-Moon;Cho, Kyoo-Sung;Kim, Chong-Kwan;Choi, Sung-Ho
    • Journal of Periodontal and Implant Science
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    • v.37 no.4
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    • pp.681-690
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    • 2007
  • Mini implants had been used provisionally for the healing period of implants in the beginning. But it becomes used for the on-going purpose, because it is simple to use, economic and especially suitable for the overdenture. But there is few studies about the stability of mini implants, that is most important factor for the on-going purpose, and particularly the implant parameters affecting the initial stability. The purpose of this study was to evaluate the stress and the strain distribution pattern of immediate-loaded screw type orthodontic mini-implant and the parameters affecting the initial stability of immediate-loaded mini-implant. Two dimensional finite element models were made and contact non-linear finite element analysis was performed. The magnitude and distribution of Von Mises stresses were evaluated. The obtained results were as follows: 1. The stress was concentrated on the thread tip of an implant in the cortical bone. 2. The direction of load is the most important factor for the stress distribution in cortical bone. 3. The diameter of an implant is the most important factor for the stress distribution in the trabecular bone. In conclusion, if the horizontal load vector is successfully controlled, mini-implants, which diameter is under 3mm, can be used for the on-going purpose.

A Proposal of an Analytical Method for Estimating the Opening Behaviour of Tip-Closed Crack in Compressive Residual Stress by Finite Element Method (압축잔류응력에 의하여 선단부가 닫힌 균열의 개구거동에 대한 유한요소법에 의한 해석방법의 제안)

  • 김응준;박응준;유승현
    • Journal of Welding and Joining
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    • v.21 no.6
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    • pp.71-76
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    • 2003
  • For the purpose of clarifying the influence of welding residual stress to the fatigue crack propagations behaviour, an analytical investigation based on finite element method is performed to examine the opening behaviour of tip-closed crack in the compressive residual stress. A finite element model comprised of contact elements for the crack plane and plane stress elements for the base material is used to evaluate crack opening stress of the crack existing in the residual stress field. Also an analytical method based on the superposition principle to estimate the length of opened part of tip closed crack and the stress distribution adjacent to the crack during uploading is applied to the finite element model. The software for the analysis is ABAQUS, which is a general purpose finite element package. The results show that stresses distributed on the crack surfaces are reduced and approached to zero as the applied stresses are increased up to crack tip opening stress and no mechanical discontinuity is found at the boundary of contact elements and plane stress elements. It is verified that the opening behavior of the fatigue crack in the residual stress can be predicted by finite element method with the proposed analytical method.

Stress Analysis of Pipe Connection Process Using Clamping Ring (구속 링을 이용한 관 결합 공정의 응력해석)

  • Yang, Young-Soo;Bae, Kang-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.81-87
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    • 2017
  • The pipe connection process using a clamping ring is used for joining small pipes in the refrigerator and air-conditioner industries instead of the brazing process, which induces inevitable thermal deformation in the pipes. However, few studies have been carried out on the process to select optimal parameters in joining pipes, and studies on the relation between the process parameters of the connection and connecting force of the joint have not been conducted. In this study, the connection process of pipes with the clamping ring was modeled using the finite element method (FEM) and analyzed to obtain the contact stress distribution between the pipes with which the connecting force of the joint was estimated. Considering the characteristics of pipe connection, the process was modeled and simulated in a two-dimensional axisymmetric solution domain. With the numerical model, the effect of ring shape on the connection was studied by adding a projection to the end of a ring or changing the length of a ring. The results of the analyses revealed that the contact stress distribution could be predicted with the suggested model. The effect of the ring shape was also presented. The effect of any combination of process parameters could be easily estimated through the related analyses.

THREE DIMENSIONAL FINITE ELEMENT ANALYSIS ON THE MINIMUM CONTACT FRACTION OF BONE-IMPLANT INTERFACE (골조직과 임플랜트 계면의 최소접촉분율에 관한 삼차원 유한요소분석적 연구)

  • Jang, Kyoung-Soo;Kim, Yung-Soo;Kim, Chang-Whe
    • The Journal of Korean Academy of Prosthodontics
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    • v.35 no.4
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    • pp.627-646
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    • 1997
  • In order to find the degree of osseointegration at bone-implant interface of clinically successful implants, models including the 3.75mm wide, 10mm long screw type $Br{\aa}nemark$ implant as a standard and cylinder, 15mm long, 5.0mm wide, two splinted implants, and implants installed in various cancellous bone density were designed. Also, the amount of load and material of prostheses were changed. The stress and minimum contact fraction were analyzed on each model using three-dimensional finite element method(I-DEAS and ABAQUS version 5.5). The results of this study were as follows. 1. 10mm long, 3.75mm diameter-screw type implant had $36.5{\sim}43.7%$ of minimum contact fraction. 2. Cylinder type implant showed inferior stress distribution and higher minimum contact fraction than screw type. 3. As implant length was increased, minimum contact fraction was increased a little, however, maximum principal stress was decreased. 4. Implants with a large diameter had lower stress value with slightly higher minimum contact fraction than standard screw type. 5. Two splinted implants showed no change of minimum contact fraction. 6. The higher bone density, the lower stress value. 7. The material of occlusal surface had no effect on the stress of the bone-implant interface.

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A Study on the Stress Distribution in Rotor Core inserted with Cu bar (Rotor에 대한 Cu-bar 압입시 응력분포에 대한 연구)

  • 박상철;김현수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.251-254
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    • 2003
  • In this study, main works are focused on investigating the stress distribution at the interface between a rotor core and Cu bar when a punch is applied into the body of Cu bar. A parametric study with dimensional changes of core slot was performed numerically to identify what factors are dominant in producing high contact forces in the interface. As analysis results, it was found that core slot length was a dominant factor in increasing contact force at the interface between a rotor core and Cu bar.

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3-DIMENSIONAL FINITE ELEMENT ANALYSIS ON THE INFRAOCCLUSION OF FIXED IMPLANT PROSTHESIS FOR PARTIAL EDENTULISM (부분 무치악의 고정성 임플랜트 보철의 저위교합에 관한 3차원 유한요소법적 연구)

  • Kim, In-Seob;Choi, Choong-Kug;Chung, Chae-Heon
    • The Journal of Korean Academy of Prosthodontics
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    • v.34 no.3
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    • pp.632-649
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    • 1996
  • The purpose of this study was to examine, by the method of 3-dimentional finite element analysis. how infraocclusion affected the stress distribution in surrounding bone and osseointegrated prosthesis. The 3-dimentional finite element mandibular models were made, in which the first and second molars were removed and the two osseointegrated implants were placed in the first and second molar sites and implant supported fixed prostheses were constructed. Analysis of equivalent stress and displacement induced by strong occlusion or infraocclusion was performed under vertical or inclined distributed loads. The results were as follows; 1. Under vertical load of 50N or 500N, the model in which infraocclusion had not been allowed showed greater stress on implants and the supporting bone than on natural teeth. 2. In the model in which infraocclusion of $30{\mu}m$ had been allowed, implant-prosthesis on the molars had no contact with opposing teeth under vertical load of 50N, However with the same allowed infraocclusion and the model under vertical load of 500N, implant prosthesis on the second molar had contact with opposing teeth, and stress distribution occured properly on natural teeth and implants. 3. Under $45^{\circ}$ inclined load, the model in which infraocclusion had not been allowed showed greater stress on implants and the supporting bone than on natural teeth. There was greater stress in the case of $45^{\circ}$ inclined load than in the case of vertical load. 4. Under $45^{\circ}$ inclined load of 50N or 500N, the model in which infraocclusion of $30{\mu}m$, had been allowed showed no occlusal contact on the implants and occlusal contact on the natural teeth. 5. In partially edentulous cases with implant supported prosthesis, we can prevent excessive load on implants by allowing infraocclusion.

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