• Title/Summary/Keyword: Construction machinery industry

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A Study on Fault Classification of Machining Center using Acceleration Data Based on 1D CNN Algorithm (1D CNN 알고리즘 기반의 가속도 데이터를 이용한 머시닝 센터의 고장 분류 기법 연구)

  • Kim, Ji-Wook;Jang, Jin-Seok;Yang, Min-Seok;Kang, Ji-Heon;Kim, Kun-Woo;Cho, Young-Jae;Lee, Jae-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.29-35
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    • 2019
  • The structure of the machinery industry due to the 4th industrial revolution is changing from precision and durability to intelligent and smart machinery through sensing and interconnection(IoT). There is a growing need for research on prognostics and health management(PHM) that can prevent abnormalities in processing machines and accurately predict and diagnose conditions. PHM is a technology that monitors the condition of a mechanical system, diagnoses signs of failure, and predicts the remaining life of the object. In this study, the vibration generated during machining is measured and a classification algorithm for normal and fault signals is developed. Arbitrary fault signal is collected by changing the conditions of un stable supply cutting oil and fixing jig. The signal processing is performed to apply the measured signal to the learning model. The sampling rate is changed for high speed operation and performed machine learning using raw signal without FFT. The fault classification algorithm for 1D convolution neural network composed of 2 convolution layers is developed.

A Study of Life Characteristic of Hydraulic Hose Assembly by Adopting Complex Accelerated Model with Acceleration Factors of Pressure and Temperature (압력과 온도 복합가속모형을 적용한 유압호스 조립체 수명특성 연구)

  • Lee, Gi-Chun;Kim, Hyoung-Eui;Cho, You-Hee;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1697-1703
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    • 2010
  • Hydraulic hoses are used as pipelines for transferring power from hydraulic systems in various machineries such as construction equipments, automobiles, and aircraft. Hydraulic hoses protect the system from vibration or impacts, and they are being used to transfer energy in all segments of the industry. In order to protect the system from various external environmental conditions, hydraulic hose assemblies must be able to withstand a wide range of temperatures and pressures, as well as variations in other factors. In previous studies, an acceleration model for the hydraulic hose assembly was developed by taking into account only one of the acceleration factors (temperature or pressure). Therefore, the objective of this study is to develop a comprehensive acceleration model that takes both temperature and pressure into consideration.

The Distribution Condition and Clothing Construction Factors of the Working Clothes - Reference to the Changwon National Industrial Complex -

  • Park, Gin-Ah;Park, Hye-Won
    • Journal of Fashion Business
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    • v.12 no.3
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    • pp.116-135
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    • 2008
  • To investigate the actual distribution condition and clothing construction factors of the working clothes supplied to the Changwon national industrial complex, 5 major companies in machinery, automotive, industrial engineering, shipbuilding and rolling stock in the industrial complex located in Gyeongsangnam-Do were selected. The questionnaire designed for the research consisted of working clothes distribution policies in manufacturing industry and the actual conditions of the design facts, repair and maintenance of the working clothes, etc. The analysis of the clothing construction factors of the working clothes provided by 5 respondent companies were conducted in parallel. The results derived from the study were as follows: The basic types of working clothes were the blouson jacket and straight pants; safety equipments for manufacture were safety helmets, gloves, snickers, goggles, masks, ear caps, wristlets, leggings, apron, etc. The size-charts adopted by the participant companies were the small-medium-large and cm/inch measurement size systems. To solve wearer's dissatisfaction with the garment fit, certain clothing construction factors were used, e.g. strap bands and the elastic band on a waist band. The types of fabrics used for the working clothes were mainly polyester/cotton and polyester/rayon blended ones. Moreover, to provide with more air permeability to wearers, the warp knit material was used to construct the lining and the armpit or back bodice slits. Lock, two-thread chain, safety, overedge stitches were applied with flat, lap felled, French, superimposed, lapped, bound and edge finishing seams to construct the working clothes selected.

Design and Test Rig Construction for Piezoelectric Pump having Sheet Type Check Valve (시트 체크밸브를 갖는 압전펌프 설계 및 펌프 실험장치 제작)

  • 함영복;유진산;윤소남;최성대
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1442-1445
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    • 2003
  • In precision machinery industry, it's required with small size and low noise design to using in constant liquid delivery equipment. To accomplish it's purpose, we designed the check valve with rubber sheet of circle shapes as a possible assembly in pump body. The test equipment for piezoelectric pump was able to test pressure-flow property and output property of piezoelectric pump by variation(magnitude of voltage and frequency) of input power.

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Acquisition of Grass Harvesting Characteristics Information and Improvement of the Accuracy of Topographical Surveys for the GIS by Sensor Fusion (I) - Analysis of Grass Harvesting Characteristics by Sensor Fusion -

  • Choi, Jong-Min;Kim, Woong;Kang, Tae-Hwan
    • Journal of Biosystems Engineering
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    • v.40 no.1
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    • pp.28-34
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    • 2015
  • Purpose: This study aimed to install an RTK-GPS (Real Time Kinematic-Global Positioning System) and IMU (Inertial Measurement Unit) on a tractor used in a farm to measure positions, pasture topography, posture angles, and vibration accelerations, translate the information into maps using the GIS, analyze the characteristics of grass harvesting work, and establish new technologies and construction standards for pasture infrastructure improvement based on the analyzed data. Method: Tractor's roll, pitch, and yaw angles and vibration accelerations along the three axes during grass harvesting were measured and a GIS map prepared from the data. A VRS/RTK-GPS (MS750, Trimble, USA) tractor position measuring system and an IMU (JCS-7401A, JAE, JAPAN) tractor vibration acceleration measuring systems were mounted on top of a tractor and below the operator's seat to obtain acceleration in the direction of progression, transverse acceleration, and vertical acceleration at 10Hz. In addition, information on regions with bad workability was obtained from an operator performing grass harvesting and compared with information on changes in tractor posture angles and vibration acceleration. Results: Roll and pitch angles based on the y-axis, the direction of forward movements of tractor coordinate systems, changed by at least $9-13^{\circ}$ and $8-11^{\circ}$ respectively, leading to changes in working postures in the central and northern parts of the pasture that were designated as regions with bad workability during grass harvesting. These changes were larger than those in other regions. The synthesized vectors of the vibration accelerations along the y-axis, the x-axis (transverse direction), and the z-axis (vertical direction) were higher in the central and northwestern parts of the pasture at 3.0-4.5 m/s2 compared with other regions. Conclusions: The GIS map developed using information on posture angles and vibration accelerations by position in the pasture is considered sufficiently utilizable as data for selection of construction locations for pasture infrastructure improvement.

How to build an AI Safety Management Chatbot Service based on IoT Construction Health Monitoring (IoT 건축시공 건전성 모니터링 기반 AI 안전관리 챗봇서비스 구축방안)

  • Hwi Jin Kang;Sung Jo Choi;Sang Jun Han;Jae Hyun Kim;Seung Ho Lee
    • Journal of the Society of Disaster Information
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    • v.20 no.1
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    • pp.106-116
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    • 2024
  • Purpose: This paper conducts IoT and CCTV-based safety monitoring to analyze accidents and potential risks occurring at construction sites, and detect and analyze risks such as falls and collisions or abnormalities and to establish a system for early warning using devices like a walkie-talkie and chatbot service. Method: A safety management service model is presented through smart construction technology case studies at the construction site and review a relevant literature analysis. Result: According to 'Construction Accident Statistics,' in 2021, there were 26,888 casualties in the construction industry, accounting for 26.3% of all reported accidents. Fatalities in construction-related accidents amounted to 417 individuals, representing 50.5% of all industrial accident-related deaths. This study suggests implementing AI chatbot services for construction site safety management utilizing IoT-based health monitoring technologies in smart construction practices. Construction sites where stakeholders such as workers participate were demonstrated by implementing an artificial intelligence chatbot system by selecting major risk areas within the workplace, such as scaffolding processes, openings, and access to hazardous machinery. Conclusion: The possibility of commercialization was confirmed by receiving more than 90 points in the satisfaction survey of participating workers regarding the empirical results of the artificial intelligence chatbot service at construction sites.

Prioritization of National R&D Investment Using Estimation Results by CGE Model (CGE모형 추정결과를 이용한 국가 R&D 투자 우선순위 설정)

  • Lim, Byung-In;Ahn, Seung-Ku
    • Journal of Technology Innovation
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    • v.19 no.3
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    • pp.57-83
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    • 2011
  • We suggested industry-specific priorities of R&D investment with R&D investment elasticity to GDP calculated from the ripple effect of 28 large-sized industry R&D investment, using a Computable General Equilibrium(CGE) Model. Priority orders apply to only 12 industries, because 16 industries with less than 1% of total investment have been excluded. First, R&D investment elasticity to GDP says that priorities are ordered as Basic metal products, Chemicals, drugs and medicines, Food, beverages and tobacco products, Electronic and electrical equipment, Transportation equipment, Precision instruments, Electrictity, gas, steam and water supply, General machinery and equipment, Communications and broadcasting, Construction, Other services, and Real estate and business services. These priorities show the status quo of Korean industry structures well. The GDP growth rate to 2030 year reference equilibrium, which is an auxiliary index, says a similar priority to results from R&D investment elasticity to GDP. In the end, two criteria of priority order can be functioned as a good index for National Science and Technology Commission deciding what industry to invest and what budget to allocate.

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Development of a Soil Distribution Method and Equipment Operation Models Using Worker's Heuristics (작업자의 휴리스틱을 적용한 토량배분 및 장비운영 모델 개발)

  • Lim, So-Young;Kim, Sung-Keun;Ahn, Seo-Hyun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.36 no.3
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    • pp.551-564
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    • 2016
  • Earthworks are the fundamental steps in a construction job, and are mainly comprised of smaller tasks performed by construction machinery. The productivity of the construction job can be improved by optimizing excavation, filling, and other such operations. Earthworks involve a lot of mechanical work performed by the collaboration between various kinds of construction equipment, which in turn leads to higher fuel consumption. Actual earthworks depend mostly on the intuition and experience of the driver of the machines, thus leading to inefficiency and environmental problems caused by unnecessary emission of carbon, Recently automated and information-oriented technologies are consistently being researched towards the improvement of efficiency of earthworks in the construction industry. The present research involves the introduction and understanding of the decision-making elements of heuristics which can be applied to the earthwork planning. A method is also suggested for creating an effective work path for construction machine to perform task packages (TP) for cutting and filling processes. A simulation test is performed to verify the effectiveness of suggested methods in terms of space interference and total moving distance of construction equipment.

A Study on the Torque Characteristics of Rotary Dampers (로터리 댐퍼의 토오크 특성에 관한 연구)

  • Lee, Choon Tae
    • Journal of Drive and Control
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    • v.16 no.4
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    • pp.87-92
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    • 2019
  • Rotary dampers are damping devices which provide high resistance to shaft rotation. Rotary dampers are being used in various areas to enable the gentle opening and closing of the rotation motion relative to home furniture, industry machinery and automotive parts. Rotary dampers can be installed directly at the rotating point of a various part and can achieve uniform, gentle movement which increases quality and value of products. And generally, the silicone fluid is used as the damping medium because of its stable viscous properties. The movement of these little decelerators can be achieved with a high viscosity of working fluid and throttles installed in the body of the rotary damper. The damping force can be achieved clockwise, anti-clockwise or in both directions according to the structure of the orifices or throttles. In this paper, the torque performances of the rotary damper containing air in the working fluid were studied. For this purpose, the torque characteristic of the rotary damper according to the variation of various operating conditions such as clearance of leakage, dimensions of groove orifice, content ratio of air, etc., were simulated with AMEsim software.

Impact Analysis of BIM Spread on Mechanical Design Process Based on Consciousness Survey among Japanese Mechanical Engineers

  • Hiyama, Kyosuke;Diao, Yunting;Kato, Shisuke;Koganei, Makoto
    • International Journal of High-Rise Buildings
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    • v.2 no.2
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    • pp.97-104
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    • 2013
  • Recently, the demand for Building Information Modeling (BIM) construction drawings and specifications has increased rapidly. Many countries have also started to implement BIM. The BIM implementation can change the design flow of buildings including high-rise buildings. Against this background, many companies are focusing on the development of BIM software. BIM involves a three-dimensional CAD program that can examine the placement of ductwork and machinery. It significantly increases the efficiency of a mechanical design through data unification using standard Industry Foundation Classes (IFC). In addition, BIM functions as a database to simplify the use of simulation technology for designing air-conditioning systems. To further develop BIM, it is important to know the expectations of mechanical engineers who will become frequent users of BIM in the future. A survey was conducted among Japanese mechanical engineers using a questionnaire to analyze the expectations of mechanical design using BIM. The results show that many respondents strongly recognize BIM as a three-dimensional CAD program. However they also expect that BIM can help the optimization of their design works and enhance design functionality by running simulations utilizing BIM.