• Title/Summary/Keyword: Construction 3D printing

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Developing Design Process of 3D Printing Concrete Mix Proportion (3D 프린팅 콘크리트 배합설계 프로세스에 관한 연구)

  • Chen, Chao;Park, Yoo-Na;Yoo, Seung-Kyu;Bae, Sung-Chu;Kim, Jae-Jun
    • Journal of KIBIM
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    • v.7 no.3
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    • pp.1-10
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    • 2017
  • 3D concrete printing technology builds structural components layer-by-layer with concrete extruded through a nozzle without using forms. This technology can simplify construction processes by optimizing design flexibility, construction time, and cost. Furthermore, the 3D printing technology is easy to make an irregularly shaped and function embedded building(or object) which is difficult to be constructed by conventional construction method. However, the 3D printing concrete is not suitable for current commercial standard and the material itself. It is also difficult to apply it to the construction site due to the lack of initial strength and the nozzle which is clogged during the process. The research of mix proportion design process for 3D printing concrete which differs from the conventional concrete is necessary in order to solve the problems. This paper aims to calculate the 3D printing concrete mix proportion design process based on the mix materials and performance information derived from the previous researches. Therefore, the usage variation range, mutual influence relationship, and the importance priority of the mix proportion are analyzed. Based on this results, the basic design process of 3D printing concrete which contains planning design phase, basic design phase and validating performance phase is suggested. We anticipate to confirm applicability verification about the actual production by referring to this 3D printing concrete mix proportion study. In the future, this study can be utilized for blueprint of the 3D printing concrete mix proportion.

Development of a 3D Printing System for Construction Using an Articulated Robot (다관절 로봇을 이용한 건설용 3D프린팅 출력시스템 개발)

  • Lee, Giryun;Nho, Hyunju;Jung, Namcheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.263-264
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    • 2023
  • 3D printing technology is recognized as a core technology that will lead the next generation, and is a field that can have a large ripple effect if it innovates the existing construction production method. Therefore, this study deals with the development of a 3d printing system using an articulated robot for construction purposes. In this system, ABB robot was used to control the developed cement gun accurately. The system is composed of mixer to mix cementitious materials, pump to transfer the materials, abb robot to motion control and cement gun to extrude the materials to print required construction parts. Using the system developed in this study, a suitable mix ratio of cementitious materials was found and successively printed a 1m high structure that demonstrated possibility of printing structures using 3d printer. In the future, we plan to build a foundation for automated construction through research on construction methods and materials that can be continuously layered for the system.

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Construction 3D printing SoP Design and Verification Using Material Extrusion Additive Manufacturing Technology (압출식 적층제조 기술을 적용한 건축 3D 프린팅 운영절차의 설계 및 검증)

  • Park, Jinsu;Kim, kyung taek
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.1
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    • pp.106-112
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    • 2022
  • Additive manufacturing (AM, also known as 3D printing) technology gets attention for various effects in the construction industry. It reveals abilities of process automation, high traceability of resource management, construction period precision improvement, and worker safety. However, unlike the existing construction technology, the development of AM construction process causes trial errors and unpredictable accidents. In the present study, the construction AM process is designed for on-site construction, and it performs with empirical tests. Also, we analyzed the causes of qualitative experimental results.

A basic study of Properties of Cement Mortar for 3D Printing Concrete Using Methyl Cellulose Thickener (메틸셀룰로오스(MC)계 증점제 혼입에 따른 3D 프린팅 콘크리트용 시멘트계 모르타르의 특성 변화에 대한 기초적 연구)

  • Kim, Han-Sol;Jang, Jong-Min;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.68-69
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    • 2019
  • Integrating 3D printing into architecture is gaining attention because it allows construction of construction structures without formwork. Among them, 3D printing construction materials must have high flow performance and at the same time ensure the performance that does not collapse during lamination. Therefore, in this study, we tried to determine the fluidity and lamination properties of mortar formulations, and set the thickener incorporation ratio as the formulation parameters. As a result of this experiment, it was confirmed that the lamination performance was secured from the thickening agent mixing rate of 1.5%.

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A Case Study of Smart Node System by using 3D Printing Technology (3D 프린팅을 활용한 스마트노드 시스템의 적용 사례)

  • Na, Sangho;Lee, JangHyun;Park, YoungMi;Kim, SungJin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.6-7
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    • 2021
  • 3D printing has the unique advantage of the ability to customize freeform products even in small quantities. It was recently applied successfully in the node connection system for the irregular shaped glass design of Gwanggyo Galleria Department Store. This was achieved by applying 3D printing technology for an innovative smart node design. The novel system offers flexibility to address various design challenges in addition to maximizing construction quality and reducing construction period. In this paper, we aim to examine the use of 3D printing based innovative technologies in the construction industry. With this aim in mind, we present the case of the Gwanggyo Galleria Department Store's smart nodes. The key objective of this study is creating awareness in the construction industry of the need to utilize fourth industrial revolution technology in architecture.

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Application of 3D Printing Technology for Formwork Constructability Review in Tall Building Construction (초고층 거푸집 공사의 시공성 검토를 위한 3D Printing의 활용)

  • Lee, Junehyuck;Lee, Dongmin;Cho, Hunhee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.69-70
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    • 2016
  • The constructability of formwork has a significantly influence on the duration and cost in tall building construction. However, current installation and dismantling process are conducted with heuristic approaches due to the absence of reasonable constructability review method. This study proposes a new method to review the constructability of formwork by utilizing 3D printing technology. It is expected that the suggested review method could reduce formwork duration and cost with subjective, but rational manner.

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A Study on the Phased Development Plan of Distribution Platform Based on 3D Printing Market Maturity in Domestic Architecture (국내 건축분야 3D 프린팅 시장 성숙도 기반 단계별 유통플랫폼 구축방안에 관한 연구)

  • Zheng, Xiu-Mei;Won, Ji-Sun;Shin, Jae-Young;Ju, Ki-Beom
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.6_2
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    • pp.849-860
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    • 2021
  • Recently, it is easy to find cases of 3D printing product, equipment, and materials in the architecture field. However, there is a lack of distribution environment where 3D printing products can be traded on an online platform or to access on-demand services in the architecture field. Therefore, in this study, a distribution platform development plan was proposed in consideration of the maturity level of the 3D printing distribution market in the domestic architecture field. For this purpose, the research was carried out as follows. First, by analyzing the case of the 3D printing distribution platform, the development stage of the distribution platform was set as three stages from the perspective of market maturity, platform development level, and sales/purchase experience level of suppliers and consumers. Second, the market maturity of the current domestic architecture field was evaluated as the first stage, and a distribution platform that could be implemented in the first stage was presented as a pilot. Third, we presented the first stage pilot, collected practical opinions on future construction plans through in-depth interviews, and presented detailed implementation plans for each stage necessary to achieve the second and third stage market maturity goals. Based on the roadmap derived from this study, it is expected that the domestic distribution platform market will grow step by step in the future and be utilized for business model development.

Effect of nano-TiO2 size on the properties of cement-based materials produced by binder jet 3D printing (TiO2 입자의 사이즈가 바인더젯 3D 프린팅 시멘트계 재료의 특성에 미치는 영향)

  • Liu, Jun-Xing;Li, Pei-Qi;Bae, Sung-Chul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.188-189
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    • 2022
  • With the development of nano-reinforcement technology, TiO2 nanomaterials have received widespread attention as one of the additives without pozzolanic reaction, which can be used to improve the mechanical properties of cement-based materials. Meanwhile, with the development of additive manufacturing technology or known as 3D printing technology, its application in the construction field has also got noticed. Therefore, in this work, the effect of three sizes of TiO2 on the compressive strength of hardened cement-based materials fabricated by binder jetting 3d printing was evaluated. According to the results, the TiO2 particles with larger sizes can provide better reinforcement to the hardened cement due to its more significant filling effect.

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Investigation to Metal 3D Printing Additive Manufacturing (AM) Process Simulation Technology (I) (금속 3D 프린팅 적층제조(AM) 공정 시뮬레이션 기술에 관한 고찰(I))

  • Kim, Yong Seok;Choi, Seong Woong;Yang, Soon Yong
    • Journal of Drive and Control
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    • v.16 no.3
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    • pp.42-50
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    • 2019
  • 3D printing AM processes have advantages in complex shapes, customized fabrication and prototype development stage. However, due to various parameters based on both the machine and the material, the AM process can produce finished output after several trials and errors in the initial stage. As such, minimizing or optimizing negative factors for various parameters of the 3D printing AM process could be a solution to reduce the trial-and-error failures in the early stages of such an AM process. In addition, this can be largely solved through software simulation in the preprocessing process of 3D printing AM process. Therefore, the objective of this study was to investigate a simulation technology for the AM software, especially Ansys Inc. The metal 3D printing AM process, the AM process simulation software, and the AM process simulation processor were examined. Through this study, it will be helpful to understand 3D printing AM process and AM process simulation processor.

Fire Performance of 3D Printing Wall in Simplified Heating Test (간이 내화시험에 의한 3D 프린팅 벽체의 내화 성능에 관한 연구)

  • Kibeom Ju;Byunghyun Ryu
    • Journal of the Korean GEO-environmental Society
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    • v.24 no.11
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    • pp.11-17
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    • 2023
  • In recent construction research, the focus has primarily been on developing 3D printers and construction-specific materials. 3D printing technology in construction is growing rapidly due to its potential benefits. However, there's a notable lack of research on the fire performance of 3D Printed Concrete (3DPC) walls. This study addresses this gap by investigating how 3DPC walls respond to controlled heating conditions in a simplified test. The research aims to provide crucial insights into the behavior of 3D-printed mortar composite walls when exposed to fire. The findings have the potential to enhance safety and reliability in 3D printing technology within the construction industry. Furthermore, it could contribute to improving the fire safety standards of architectural structures and expand the use of 3D printing in future construction projects.