• Title/Summary/Keyword: Consecutive excavation

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Continuous Excavation Type TBM Parts Modification and Control Technology for Improving TBM Performance (TBM 굴진향상을 위한 연속굴착형 TBM 부품개조 및 제어기술 소개)

  • Young-Tae, Choi;Dong-Geon, Lee;Mun-Gyu, Kim;Joo-Young, Oh;Jung-Woo, Cho
    • Tunnel and Underground Space
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    • v.32 no.6
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    • pp.345-352
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    • 2022
  • The existing NATM (New Austrian Tunneling Method) has induced civil compliants due to blasting vibration and noise. Machanized excavation methods such as TBM (Tunnel Boring Machine) are being adopted in the planning and construction of tunneling projects. Shield TBM method is composed of repetition processes of TBM excavation and segment installation, the machine has to be stopped during the later process. Consecutive excavation technology using helical segment is under developing to minimize the stoppage time. The modification of thrust jacks and module are planned to ensure the advance force acting on the inclined surface of helical segment. Also, the integrated system design of hydraulic circuit will be remodeled. This means that the system deactivate the jacks on the installing segment while the others automatically act the thrusting forces on the existing segments. This report briefly introduces the mechanical research part of the current consecutive excavation technological development project of TBM.

Investigation of Prior Technology and Development Case for Consecutive Excavation Technique of Shield TBM (연속굴착 쉴드 TBM 기술 관련 해외기술 및 개발사례 조사)

  • Mun-Gyu Kim;Jung-Woo Cho;Hyeong-seog Cha
    • Tunnel and Underground Space
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    • v.33 no.5
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    • pp.299-311
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    • 2023
  • Continuous excavation technologies are developed to improve the excavation rate of shield TBM. Continuous excavation is a technology that provides thrust to segments, excluding being installed one, to reduce tunneling downtime. This paper investigated the prior technology related to continuous excavation segments. The main technology was classified into helical segment, honeycomb segment, and conventional segment methods. The helical segment method has not been applied in actual construction yet, and the honeycomb segment method has not succeeded in commercialization. The continuous excavation method using conventional segments has been successfully demonstrated. The thrust force and operation method of the thrust jacks for the semi-continuous technology were analyzed. Continuous excavation TBM research is also progressing in Korea, and through the analysis of successful cases, the need to develop independent continuous excavation methods has been identified.

Case Study of Ground Behavior Analysis of Soft and Hard Rock Layers with Fractured Zones in Deep Excavation (깊은 굴착에서 파쇄대를 갖는 연암 및 경암 지층의 지반 거동분석 사례연구)

  • Kim, Sung-Wook;Han, Byung-Won
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.521-532
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    • 2008
  • Supporting system design and construction management for the soft and hard rock layers with fractured zones are very important theme for the safety of temporary retaining wall, surrounding ground and structures in the urban deep excavation for the construction of subway, railway, building etc. The prevailing design method of supporting system for the soft and hard rock layers in the deep excavation is mostly carrying out by simplification without proper consideration for the characteristic of rock discontinuities. Therefore the behaviors of rock discontinuities and fractured zones dominate the whole safety of excavation work in the real construction stage, serious disaster due to the failure of temporary retaining wall can be induced in the case of developing large deformations in the ground and large axial forces in the supporting system. This paper introduces examples of deep excavation where the soft and hard rock layers with fractured zones were designed to be supported by shotcrete and rock bolt, deformations of corresponding ground and supporting systems in the construction period and increments of axial force in the upper earth anchors and strut due to the these deformations were investigated through detailed analysis of measurement data, the results were so used for the management of consecutive construction that led to the safe and economical completion of excavation work. The effort of this article aims to improve and develop the technique of design and construction in the coming projects having similar ground condition and supporting method.

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Experimental study on the ground movement due to consecutive construction of retaining wall and underground space in cohesionless soil (사질토 지반에서 흙막이벽체-지하공간 연속 굴착에 따른 지반거동에 대한 실험적 연구)

  • Park, Jong-Deok;Yu, Jeong-Seon;Kim, Do-Youp;Lee, Seok-Won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.3
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    • pp.267-281
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    • 2015
  • The ground movement and changes in earth pressure due to the consecutive construction of retaining wall and underground space were studied experimentally. A soil tank having 160 cm in length and 120 cm in height, was manufactured to simulate the vertical excavation like retaining wall by using 10 separated right side walls and underground space excavation like tunnel by using 5 separated bottom walls. The variation of earth pressure and surface settlement were measured according to the excavation stages. The results showed that the decrease of earth pressure due to the wall movement can cause the increase of earth pressure of the neighboring walls proving the arching effect. Experiments simulating continuous construction sequence also identified arching effect, however only 50% of earth pressure was restored on the 10th right side wall due to the movement of 1st bottom side wall unusually.

A Study on Flexural Rigidity of Two-row Overlap Pile Wall for Deep Excavation Support (대심도 굴착면 지지를 위한 2열 겹침말뚝의 휨 강성에 관한 연구)

  • Choi, Won-Hyuk;La, You-Sung;Kim, Bum-Joo
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.1
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    • pp.33-43
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    • 2018
  • Two-row Overlap Pile wall is a novel retaining wall system with high flexural rigidity and waterproofing for deep excavation support currently being developed in Korea. The Two-row Overlap Pile wall is constructed by making an overlap between consecutive four-axis (or two-axis) auger piles which themselves are overlapped and arranged in zigzag manner. In this study, the flexural rigidity of the Two-row Overlap Pile wall, including the effect of cross-sectional shape, was examined using both theoretical and numerical approaches. The results of investigation suggested that the Two-row Overlap Pile wall formed with two-row piles exhibit greatly higher flexural rigidity than conventional one-row pile walls such as Cast in place pile (CIP) and Secant pile wall (SPW), whereas the effect of overlap length between piles on the flexural rigidity is relatively minimal.

Two-stage Ear Reconstruction with Canaloplasty in Congenital Microtia (외이도성형술을 병행한 선천작은귀증의 두단계 재건)

  • Kim, Jong Yeop;Cho, Byung Chae;Lee, Sang Heun
    • Archives of Plastic Surgery
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    • v.33 no.1
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    • pp.53-60
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    • 2006
  • The current authors performed two-stage ear reconstruction of microtia using autogenous costal cartilage combined with canaloplasty of the acoustic meatus in a team approach. In the first stage, lobule transposition, fabrication of the cartilage framework, and implantation of the framework were peformed. In the second stage, elevation of the auricle, cartilage graft for posterior auricular sulcus, coverage with the mastoid fascia flap and skin graft, and concha excavation were performed. The canaloplasty was combined simultaneously in patients with radiologic and audiometric evidence of cochlear function in the second stage. A total of 36 consecutive patients with congenital microtia were treated from 1998 to 2003. Among them, 27 patients(male: 18, female: 9) ranging from 7 to 43 years old were combined with canaloplasty. The follow-up period was one year to 5 years. Thirteen patients exhibited improved hearing over 30 dB PTA(pure tone average), 9 patients below 30 dB, and 5 patients with no improvement. Complications related to the canaloplasty were chronic drainages of the auditory meatus and meatal stenosis. Lobule type deformity combined with the canaloplasty showed higher complications than concha type. Therefore, in the lobule type, meticulous manipulation is necessary to reduce complications after the canaloplasty.

Seismic behavior of caisson-type gravity quay wall renovated by rubble mound grouting and deepening

  • Kim, Young-Sang;Nguyen, Anh-Dan;Kang, Gyeong-O
    • Geomechanics and Engineering
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    • v.27 no.5
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    • pp.447-463
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    • 2021
  • Caisson-type structures are widely used as quay walls in coastal areas. In Korea, for a long time, many caisson-type quay walls have been constructed with a low front water depth. These facilities can no longer meet the requirements of current development. This study developed a new technology for deepening existing caisson-type quay walls using grouting and rubble mound excavation to economically reuse them. With this technology, quay walls could be renovated by injecting grout into the rubble mound beneath the front toe of the caisson to secure its structure. Subsequently, a portion of the rubble mound was excavated to increase the front water depth. This paper reports the results of an investigation of the seismic behavior of a renovated quay wall in comparison to that of an existing quay wall using centrifuge tests and numerical simulations. Two centrifuge model tests at a scale of 1/120 were conducted on the quay walls before and after renovation. During the experiments, the displacements, accelerations, and earth pressures were measured under five consecutive earthquake input motions with increasing magnitudes. In addition, systematic numerical analyses of the centrifuge model tests were also conducted with the PLAXIS 2D finite element (FE) program using a nonlinear elastoplastic constitutive model. The displacements of the caisson, response accelerations, deformed shape of the quay wall, and earth pressures were investigated in detail based on a comparison of the numerical and experimental results. The results demonstrated that the motion of the caisson changed after renovation, and its displacement decreased significantly. The comparison between the FE models and centrifuge test results showed good agreement. This indicated that renovation was technically feasible, and it could be considered to study further by testbed before applying in practice.

Compression Test of a TBM Thrust Jack for Validating Buckling Stability (TBM 추진잭의 좌굴 안정성 검토를 위한 압축시험)

  • Mun-Gyu Kim;Min-Gi Cho;Jung-Woo Cho;Han-Young Jeong
    • Tunnel and Underground Space
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    • v.33 no.5
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    • pp.339-347
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    • 2023
  • As the jacks provide a thrust force on the inclined surface, bending deformations by a side force occur in the pedestal and rod parts. This can induce disorder or degradation of the thrust module, buckling stability on the inclined compression condition should be clarified to secure the reliability of shield TBM. For analyzing the stability, a buckling testing method for hydraulic cylinder was investigated and compression testing system was installed. Before the test, a numerical analysis was conducted to check the stress concentration parts. The maximum allowable force was loaded on the cylinder specimen at 0 degree surface condition as a preliminary test. After the test, plastic deformations or hydraulic leakage was not observed. The static stability of it was verified at 0 degree condition.